Flowrite™ 599 Series Technical Instructions Document No. 155-184P25 VF 599-3 June 10, 2019 Two-Way Valves, 1/2 to 2-inch Bronze Body, ANSI 250 Siemens Industry, Inc. Description The Flowrite 599 Series two-way valves are designed to work with either a pneumatic or electronic actuator with a 3/4-inch (20 mm) stroke. They are available in ANSI Class 250 for normally open or normally closed action. Features • ANSI Leakage Class IV (0.01% of Cv) • Cartridge type packing • Choice of brass or stainless steel trim • Direct-coupled universal bonnet • Choice to two flow characteristics Application Flowrite valves are generally recommended for water, steam, and 50% water-glycol solutions. Product Numbers See Table 1 and Table 2. Ordering a Valve Plus Actuator Assembly To order a complete valve plus actuator assembly from the factory, combine the actuator prefix code with the suffix of the valve assembly product number. See Flowrite Technical Bulletins (155-772 and 155-776) for complete selection procedure and ordering codes. Valve assemblies can be ordered using the valve part numbers in Table 1 and Table 2 and the actuator prefix codes in Table 10. Technical Instructions Flowrite 599 Series Two-Way Valves, 1/2 to 2-Inch, Bronze Body, ANSI 250 Document Number 155-184P25 June 10, 2019 Page 2 Siemens Industry, Inc. Specifications Material Line size 1/2 to 2-inches (15 to 50 mm) Capacity See Table 3 through Table 6 and Figure 2 Body style F × F Globe style Seat style Single seat, metal-to-metal Action Normally Open (NO) Normally Closed (NC) Stem travel (stroke) 3/4-inch (20 mm) Valve body rating ANSI Class 250; see Table 7 Body UNS CA 844 bronze Body trim See Table 1 and Table 2. Stem Stainless steel ASTM A582 Type 303 Packing Normal duty packing EPDM O-rings Steam packing Teflon ® V-ring/EPDM O-ring Operating Controlled medium Saturated steam, water, 50% water-glycol solutions Medium temperature range Normal duty packing 20°F to 250°F (–7°C to 120°C) Steam packing 337°F (170°C) maximum Maximum inlet pressure Water See Table 7. Steam 100 psig (690 kPa) Maximum recommended differential pressure for modulating service Brass trim Stainless steel trim Liquid 25 psi (173 kPa) 50 psi (345 kPa) Steam 15 psi (103 kPa) 50 psi (345 kPa) Rangeability >100:1 Close-off pressures See Table 8, Table 9, and Figure 3. Close-off ratings According to ANSI/FCI 70-2 Leakage rate Class IV (0.01% of Cv) Flow characteristics See Table 1 and Table 2. Mounting location NEMA 1 (interior only) Miscellaneous Canadian Registration Numbers 0H7645.5ADD2 0C0838.9 Dimensions See Table 10, Table 11, and Figure 5. Valve Weight See Table 13. Flowrite 599 Series Two-Way Valves, 1/2 to 2-Inch, Bronze Body, ANSI 250 Technical Instructions Document Number 155-184P25 June 10, 2019 Siemens Industry, Inc. Page 3 Accessories Figure 1. Stem Heating Element. ASZ6.6 The stem heating element prevents the formation of ice on the stem when the medium temperature drops below 32°F (0°C). It is suited for universal use with valves having a stem or spindle diameter of 10 or 14 mm. Operating Voltage 24 Vac/dc ± 20% Power consumption ≤ 40 VA/30W Service Kits Valve packing kit Normal duty packing 599-03390 Steam packing 599-03391 Rebuild/repack kits See Table 14 and Table 15. Product Numbers Table 1. Female NPT x Female NPT (FxF) Normally Open Valves. Flow Rate Nominal Line Size Equal Percentage Linear Stainless Steel Trim Brass Trim Stainless Steel Trim C v (K vs ) inch (mm) Normal Duty Packing Normal Duty Packing Steam Packing 1 (0.85) 1/2 (15) 599-03108 599-03162 599-03000 599-03054 1.6 (1.37) 1/2 (15) 599-03109 599-03163 599-03001 599-03055 2.5 (2.15) 1/2 (15) 599-03110 599-03164 599-03002 599-03056 4 (3.44) 1/2 (15) 599-03111 599-03165 599-03003 599-03057 6.3 (5.43) 3/4 (20) 599-03112 599-03166 599-03004 599-03058 10 (8.6) 1 (25) 599-03113 599-03167 599-03005 599-03059 16 (13.8) 1-1/4 (32) 599-03114 599-03168 599-03006 599-03060 25 (21.5) 1-1/2 (40) 599-03115 599-03169 599-03007 599-03061 40 (34.4) 2 (50) 599-03116 599-03170 599-03008 599-03062 Technical Instructions Flowrite 599 Series Two-Way Valves, 1/2 to 2-Inch, Bronze Body, ANSI 250 Document Number 155-184P25 June 10, 2019 Page 4 Siemens Industry, Inc. Table 2. Female NPT x Female NPT (FxF) Normally Closed Valves. Flow Rate Nominal Line Size Equal Percentage Linear Stl. Steel Trim Brass Trim Stainless Steel Trim Cv (Kvs) Inch (mm) Normal Duty Packing Normal Duty Packing Steam Packing 1 (0.85) 1/2 (15) 599-03126 599-03180 599-03018 599-03072 1.6 (1.37) 1/2 (15) 599-03127 599-03181 599-03019 599-03073 2.5 (2.15) 1/2 (15) 599-03128 599-03182 599-03020 599-03074 4 (3.44) 1/2 (15) 599-03129 599-03183 599-03021 599-03075 6.3 (5.43) 3/4 (20) 599-03130 599-03184 599-03022 599-03076 10 (8.6) 1 (25) 599-03131 599-03185 599-03023 599-03077 16 (13.8) 1-1/4 (32) 599-03132 599-03186 599-03024 599-03078 25 (21.5) 1-1/2 (40) 599-03133 599-03187 599-03025 599-03079 40 (34.4) 2 (50) 599-03134 599-03188 599-03026 599-03080 Flowrite 599 Series Two-Way Valves, 1/2 to 2-Inch, Bronze Body, ANSI 250 Technical Instructions Document Number 155-184P25 June 10, 2019 Siemens Industry, Inc. Page 5 Table 3. Maximum Water Capacity - U.S. Gallons per Minute. Valve Size in inches Pressure Differential - psi Cv\1 2 3 4 5 6 8 10 15 20 25 30 40 50 60 75 1/2 1.0 1.4 1.7 2.0 2.2 2.5 2.8 3.2 3.9 4.5 5.0 5.5 6.3 7.1 7.8 8.7 1.6 2.3 2.8 3.2 3.6 3.9 4.5 5.1 6.2 7.2 8.0 8.8 10.1 11.3 12.4 13.9 2.5 3.5 4.3 5.0 5.6 6.1 7.1 7.9 97 11.2 12.5 13.7 15.8 17.7 19.4 22 4 5.7 7 8.0 8.9 10 11.3 12.6 15.5 17.9 20.0 21.9 25 28 31 35 3/4 6 8.9 10.9 12.6 14.1 15.4 17.8 20 24 28 32 35 40 45 49 55 1 10 14.1 17.3 20 22 24 28 32 39 45 50 55 63 71 77 87 1-1/4 16 23 28 32 36 39 45 51 62 72 80 88 101 113 124 139 1-1/2 25 35 43 50 56 61 71 79 97 112 125 137 158 177 194 217 2 40 57 69 80 89 98 113 126 155 179 200 219 253 283 310 346 Table 4. Maximum Water Capacity - Cubic Meters per Hour (m3/hr). Valve Size mm Pressure Differential - kPa 1 10 20 30 40 50 60 80 Kvs/ 100 150 200 300 400 500 15 0.09 0.3 0.4 0.5 0.5 0.6 0.7 0.8 0.9 1.0 1.2 1.5 1.7 1.9 0.14 0.4 0.6 0.8 0.9 1.0 1.1 1.2 1.4 1.7 1.9 2.4 2.7 3.1 0.2 0.7 1.0 1.2 1.4 1.5 1.7 1.9 2.2 2.6 3.0 3.7 4.3 4.8 0.3 1.1 1.5 1.9 2.2 2.4 2.7 3.1 3.4 4.2 4.9 6.0 6.9 7.7 20 0.5 1.7 2.4 3.0 3.4 3.8 4.2 4.9 5.4 6.7 7.7 9.4 10.9 12.1 25 0.9 2.7 3.8 4.7 5.4 6.1 6.7 7.7 8.6 10.5 12.2 14.9 17.2 19.2 32 1.4 4.4 6.2 7.6 8.7 9.8 10.7 12.3 13.8 16.9 19.5 23.9 27.6 30.9 40 2.2 6.8 9.6 11.8 13.6 15.2 16.7 19.2 22 26 30 37 43 48 50 3.4 10.9 15.4 18.8 22 24 27 31 34 42 49 60 69 77 Technical Instructions Flowrite 599 Series Two-Way Valves, 1/2 to 2-Inch, Bronze Body, ANSI 250 Document Number 155-184P25 June 10, 2019 Page 6 Siemens Industry, Inc. Table 5. Steam Capacity - Pounds per Hour. Line Size inches Cv Inlet Pressure - psig 2 5 10 15 25 50 75 100 Pressure Differential - psi 1 2 3 4 5 6 8 10 9 12 15 5 15 20 15 30 32.5 20 30 40 45 30 40 50 57.5 1/2 1 12.0 16.6 22 25 28 34 38 42 45 50 54 41 65 72 87 115 118 119 141 157 163 162 183 199 209 1.6 19.1 27 35 40 44 54 61 67 72 80 86 65 104 116 139 183 188 109 225 251 261 260 292 318 334 2.5 30 42 55 62 69 85 96 104 112 125 135 101 163 181 217 287 294 296 351 392 408 406 457 497 522 4 48 67 88 100 110 136 153 167 179 200 216 162 261 289 348 459 471 474 562 627 653 650 731 796 835 3/4 6.3 75 105 138 157 174 213 241 263 282 316 341 255 411 455 548 722 742 747 886 988 1029 1023 1152 1253 1315 1 10 120 166 219 250 275 339 382 417 447 501 541 405 653 723 870 1147 1178 1186 1406 1568 1633 1624 1828 1989 2088 1-1/4 16 191 266 351 400 441 542 611 667 716 801 865 648 1044 1156 1392 1835 1884 1897 2249 2509 2612 2599 2925 3182 3340 1-1/2 25 299 416 549 625 689 847 955 1042 1118 1252 1351 1013 1632 1806 2175 2867 2944 2964 3515 3920 4081 4061 4570 4972 5219 2 40 478 666 878 1000 1102 1356 1529 1667 1789 2003 2162 1620 2611 2890 3480 4587 4710 4743 5624 6272 6530 6497 7311 7956 8350 Table 6. Steam Capacity - Kilograms per Hour. Line Size mm Cv Inlet Pressure - kPa 100 150 200 500 Pressure Differential - kPa 10 20 50 15 30 75 20 40 100 50 100 250 15 1 6.04 8.54 13.50 9.07 12.820.212.11 17.13 27.08 30.3 42.9 67.8 1.6 9.66 13.621.61 14.520.532.419.37 27.40 43.32 48.51 68.60 108.47 2.5 15 21 34 23 32 51 30 43 68 76 107 169 4 24 34 54 36 51 81 48 69 108 121 172 271 20 6.3 38 54 85 57 81 128 76 108 171 191 270 427 25 10 60 85 135 91 128 203 121 171 271 303 429 678 32 16 97 137 216 145 205 325 194 274 433 485 686 1085 40 25 151 214 338 227 321 507 303 428 677 758 1072 1695 50 40 242 342 540 363 513 812 484 685 1083 1213 1715 2712 Flowrite 599 Series Two-Way Valves, 1/2 to 2-Inch, Bronze Body, ANSI 250 Technical Instructions Document Number 155-184P25 June 10, 2019 Siemens Industry, Inc. Page 7 Table 7. Body Temperature-Pressure Rating. Valve Body Temperature °F °C Pressure psig (kPa) ANSI Class 250 Bronze –20 to +150 (–30 to 66) +200 (93) +250 (121) +300 (149) +350 (177) 400 (2758) 385 (2655) 365 (2586) 335 (2300) 300 (2068) Figure 2. Water Capacity Graph. Selection Example Select a valve given: 1. Required flow = 20 gpm. 2. Desired pressure drop = 5 psi. 3. Select a 1-inch (25 mm) valve, Cv 10. Technical Instructions Flowrite 599 Series Two-Way Valves, 1/2 to 2-Inch, Bronze Body, ANSI 250 Document Number 155-184P25 June 10, 2019 Page 8 Siemens Industry, Inc. Table 8. Maximum Available Close-off Pressures for Pneumatic Actuators, with Normally Open Valves. Action Valve Size Inch (mm) Spring Range 3 to 8 psi ( 21 to 55 kPa) 10 to 15 psi (69 to 103 kPa) 4-Inch Actuator 8-Inch Actuator 12-Inch Actuator 4-Inch Actuator 8-Inch Actuator 12-Inch Actuator 15 psi (103 kPa) 15 psi (103 kPa) 30 psi (207 kPa) 15 psi (103 kPa) 30 psi (207 kPa) 0 psi (0 kPa) 0 psi (0 kPa) 0 psi (0 kPa) Normally Open 1/2 (15) 142 (979) 250 (1724) 250 (1724) — — — — — 3/4 (20) 80 (552) 231 (1593) 250 (1724) — — — — — 1 (25) 52 (359 150 (1034) 250 (1724) 250 (1724) 250 (1724) — — — 1-1/4 (32) 32 (221) 93 (641) 250 (1724) 250 (1724) 250 (1724) — — — 1-1/2 (40 ) 20 (138) 60 (414) 198 (1365) 205(1413) 250 (1724) — — — 2 (50) 12 (83) 37 (255) 123 (848) 130 (896) 250 (1724) — — — Nor mally Closed 1/2 (15) — — — — — 236 (1627) 250 (1724) — 3/4 (20) — — — — — 155 (1069) 250 (1724) — 1 (25) — — — — — 91 (627) 250 (1724) 250 (1724) 1-1/4 (32) — — — — — 52 (359) 148 (1020) 250 (1724) 1-1/2 (40 ) — — — — — 32 (331) 92 (634) 250 (1724) 2 (50) — — — — — 20 (138) 55 (379) 185 (1776) Table 9. Close-off Pressures for Electronic Actuators. Action Valve Size Inches (mm) SAX psi (kPa) Rack & Pinion psi (kPa) (GMA) Rack & Pinion psi (kPa) (GCA) SKD psi (kPa) SKB psi (kPa) Normally Open 1/2 (15) 250 (1724) 250 (1724) 250 (1724) 250 (1724) 250 (1724) 3/4 (20) 211 (1456) 174 (1200) 231 (1593) 250 (1724) 250 (1724) 1 (25) 137 (945) 136 (938) 149 (1028) 201 (1386) 250 (1724) 1-1/4 (32) 85 (586) 84 (580) 92 (634) 124 (855) 250 (1724) 1-1/2(40) 55 (379) 55 (380) 59 (407) 80 (552) 250 (1724) 2 (50) 34 (235) 30 (207) 36 (248) 49 (338) 201 (1386) Normal ly Closed 1/2 (15) 250 (1724) 250 (1724) 250 (1724) 250 (1724) 250 (1724) 3/4 (20) 250 (1724) 174 (1200) 250 (1724) 250 (1724) 250 (1724) 1 (25) 159 (1097) 136 (938) 173 (1193) 203 (1400) 250 (1724) 1-1/4 (32) 92 (634) 84 (580) 100 (690) 117 (807) 250 (1724) 1-1/2(40) 57 (393) 55 (380) 61 (421) 73 (503) 208 (1334) 2 (50) 35 (241) 30 (207) 37 (255) 44 (303) 126 (869) Flowrite 599 Series Two-Way Valves, 1/2 to 2-Inch, Bronze Body, ANSI 250 Technical Instructions Document Number 155-184P25 June 10, 2019 Siemens Industry, Inc. Page 9 ELECTRONIC PNEUMATIC Figure 3. Close-off Pressures. Operation Figure 4 shows the normally open valve in the open position and the normally closed valve in the closed or zero flow position. In the event of power failure, a spring return actuator returns the valve to its normal position. Non-spring return actuators will hold the last commanded position. See the Technical Instructions of the various actuators for additional information. Figure 4. Next >