S-Flex ™ 212 Adjustable Speed Enclosed Drive Instruction Bulletin 30072-451-83 Rev. 06, 09/2017 Retain for future use. ™Table of Contents S-Flex ™ 212 Adjustable Speed Enclosed Drive 3© 2007–2017 SchneiderElectric All Rights Reserved30072-451-83 Table of Contents Hazard Categories and Special Symbols ...................................................6 Please Note .....................................................................................................6 SECTION 1:INTRODUCTION AND TECHNICAL CHARACTERISTICS ............................................7 Product Overview .............................................................................................7 About This Document ......................................................................................7 Terminology .....................................................................................................7 Before You Begin .............................................................................................8 Catalog Number Description ..........................................................................10 Nameplate Identification ................................................................................12 Technical Characteristics ...............................................................................12 Short Circuit Ratings ................................................................................14 Input Current Ratings ...............................................................................14 Technical Specifications ................................................................................14 SECTION 2:RECEIVING, HANDLING, AND STORING .........................................................................16 Receiving and Preliminary Inspection ............................................................16 Storing the Equipment .............................................................................16 Unpacking the Enclosed Drive .................................................................17 Before Installing the Enclosed Drive ........................................................17 Handling the Enclosed Drive ...................................................................17 SECTION 3:INSTALLATION AND START-UP .........................................................................................19 Installation Guidelines ....................................................................................19 Weights ..........................................................................................................19 Center of Gravity ............................................................................................20 Dimensions for Wall or Panel Mounting .........................................................21 Mounting Requirements .................................................................................45 Mounting on an EZM Mounting Channel (Type 1 Only) .................................46 Seismic Qualification Mounting Criteria .........................................................47 Electrical Installation ......................................................................................48 General Wiring Practices .........................................................................48 Input Power ..............................................................................................49 Branch Circuit Connections .....................................................................49 Input Wiring ..............................................................................................49 Grounding ................................................................................................50 Connection to Ungrounded or High-Resistance Grounded Systems ......51 Wiring and Electromagnetic Compatibility ...............................................52 Output Wiring ...........................................................................................54 DC Bus Voltage Measurement Procedure ...............................................56 Wire Routing and Interconnection ..................................................................57 Wire Class ...............................................................................................57S-Flex ™ 212 Adjustable Speed Enclosed DriveTable of Contents 4© 2007–2017 SchneiderElectric All Rights Reserved30072-451-83 Noise Class ..............................................................................................57 Voltage Class ...........................................................................................57 Wiring Methods ........................................................................................58 Component Locations ..............................................................................60 Power Wiring ...........................................................................................66 Control Wiring ..........................................................................................70 Keypad Operation ..........................................................................................73 Integrated Keypad ...................................................................................73 Graphic Keypad Option (D07) ..................................................................75 Programming Access with Type 3R Enclosure ..............................................76 Initial Start-up Procedure ...............................................................................78 Checking the Enclosure Components and Connections ..........................79 Adjusting Bypass Motor Overload Protection ..........................................80 Checking and Correcting Motor Rotation .................................................81 Checking and Correcting Motor Rotation in Bypass Mode ......................82 Checking the Graphic Terminal Settings .................................................82 Adjusting Mag-Gard or PowerPact Magnetic Trip Setting .......................84 Fusible Disconnect ..................................................................................85 Overload Relay Adjustment .....................................................................86 SECTION 4:OPERATION ..........................................................................................................87 Programming the Power Converter ...............................................................87 Power Circuit Y with Full Voltage Bypass ......................................................89 Power Circuit W Without Bypass ...................................................................89 Operator Controls – General Arrangement and Operation ............................89 AFC Operation .........................................................................................90 Non-Bypass Units (Power Circuit W) .......................................................90 Bypass Units (Power Circuit Y, Series D) ................................................90 Bypass Units (Power Circuit Y, Series E) ................................................91 UL ® Type 3R Operation ...........................................................................91 Freeze/Firestat Interlocks (If Used) ..........................................................91 Pilot Lights ...............................................................................................92 Auxiliary Drive Run Contact (Power Circuit W) ........................................92 System Run Contact (Power Circuit Y) ....................................................92 Auxiliary Detected Fault Contact ..............................................................92 Damper Control .......................................................................................92 Smoke Purge Function (Fireman’s Override) ..........................................93 Options ...........................................................................................................94 MOD A06—BACnet .................................................................................94 MOD A07—Drive Input Disconnect Switch ..............................................94 MOD B06—LonWorks .............................................................................94 MOD B07—Line Contactor ......................................................................94 MOD C06—Metasys N2 ..........................................................................94 MOD D06—Apogee P1 ...........................................................................94 MOD D07—Remote Graphic Keypad ......................................................94 MOD K07—50 °C Operation ....................................................................94 MOD N06—Modbus .................................................................................94 MOD S07—Seismic Qualified ..................................................................94 MOD T07—cUL Option ............................................................................95 MOD X07—Line Reactor .........................................................................95 Wiring Diagrams ............................................................................................96Table of Contents S-Flex ™ 212 Adjustable Speed Enclosed Drive 5© 2007–2017 SchneiderElectric All Rights Reserved30072-451-83 SECTION 5:PROPORTIONAL–INTEGRAL–DERIVATIVE CONTROL ...........................................101 Introduction ..................................................................................................102 Scaling of PID Parameters ...........................................................................103 PID Tuning ...................................................................................................104 Setting PID Control ......................................................................................106 Drive Configuration via Integrated or Graphic Keypad ..........................106 Control Loop Configuration ....................................................................107 Control Loop Configuration ....................................................................108 Sleep/Wake Operation .................................................................................108 PID Control Waiting Time ............................................................................109 Attain Speed Relay ......................................................................................109 Control Wiring ........................................................................................109 Application Notes ...................................................................................111 Programming the PID Internal Setpoint with the Keypad ......................111 SECTION 6:MAINTENANCE AND SUPPORT ........................................................................................112 Precautions ..................................................................................................112 Diagnostic Codes .........................................................................................115 External Signs of Damage ...........................................................................115 Preventive Maintenance ..............................................................................115 Inspection ..............................................................................................116 Maintenance after a Downstream Fault Has Occurred ..........................116 Circuit Breaker Maintenance ........................................................................117 Servicing the Front Fan Filters (without Rain Hood) ....................................117 Servicing the Exhaust Fan Filter ..................................................................119 Replacing the Door Fans .............................................................................121 Technical Support ........................................................................................123 Schneider Electric Services (On-Site) ...................................................123 Schneider Electric Customer Training ...................................................123 Product Literature ..................................................................................123 S-Flex 212 Troubleshooting Sheet.........................................................124 Renewable Parts ..........................................................................................125S-Flex ™ 212 Adjustable Speed Enclosed DriveHazard Categories and Special Symbols 6© 2007–2017 SchneiderElectric All Rights Reserved30072-451-83 Hazard Categories and Special Symbols Read these instructions carefully and look at the equipment to become familiar with the device before trying to install, operate, service, or maintain it. The following special messages may appear throughout this bulletin or on the equipment to warn of hazards or to call attention to information that clarifies or simplifies a procedure. The addition of either symbol to a “Danger” or “Warning” safety label indicates that an electrical hazard exists which will result in personal injury if the instructions are not followed. This is the safety alert symbol. It is used to alert you to personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death. NOTE:Provides additional information to clarify or simplify a procedure. Please Note Electrical equipment should be installed, operated, serviced, and maintained only by qualified personnel. No responsibility is assumed by Schneider Electric for any consequences arising out of the use of this material. DANGER DANGER indicates a hazardous situation which, if not avoided, will result in death or serious injury. WARNING WARNING indicates a hazardous situation which, if not avoided, can result in death or serious injury. CAUTION CAUTION indicates a hazardous situation which, if not avoided, can result in minor or moderate injury. NOTICE NOTICE is used to address practices not related to physical injury. The safety alert symbol is not used with this signal word.Section 1—Introduction and Technical Characteristics S-Flex ™ 212 Adjustable Speed Enclosed Drive 7© 2007–2017 SchneiderElectric All Rights Reserved30072-451-83 Section 1—Introduction and Technical Characteristics Product Overview The S-Flex™ 212 enclosed drive is a full-featured adjustable speed package solution for variable torque applications. The S-Flex enclosed drive is a bypass package that includes an Altivar™ 212 adjustable speed drive on a wall-mountable back plane with pre-packaged model number options for both power and control functions. The following features are available for the standard bypass package: •AFC-Off-Bypass selector switch in Series D •Hand-Off-Auto and AFC-Bypass in Series E •Local/Remote configurable on enclosed drive •Power On red LED •Bypass Run green LED •Freeze/Firestat interlock •Form C AFC detected fault contact •Modbus™ RJ-45 communication port •Smoke purge and damper control relays •Circuit breaker disconnect •Optional line disconnect switch or line contactor •Optional full text keypad •Optional non-bypass power circuit About This Document This instruction bulletin contains installation, programming, and maintenance instructions for the S-Flex enclosed drives. This revision adds information about Series E, S-Flex 212 enclosed drives with full voltage bypass (power circuit Y). Series E includes new control architecture for the Smoke Purge function (Fireman's Override). The following documentation is also provided with the drive: •Altivar 212 Installation Guide, S1A53832 •Altivar 212 Programming and Operation Guide,S1A53838 •Altivar 212 Quick Start Guide, S1A53825 •Handling, Installation, Operation, and Maintenance of Electrical Control Equipment, Instruction Bulletin 30072-200-50 NOTE:To replace missing documents, contact Schneider Electric or download them from the Technical Library at www.Schneider-Electric.com. Terminology The following terminology is used throughout this instruction bulletin to distinguish between the S-Flex 212 enclosed drives and the Altivar 212 components. •Enclosed drive refers to the S-Flex 212 package. •Drive or power converter are used to describe the Altivar 212 component.S-Flex ™ 212 Adjustable Speed Enclosed DriveSection 1—Introduction and Technical Characteristics 8© 2007–2017 SchneiderElectric All Rights Reserved30072-451-83 Before You Begin DANGER HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH •Read and understand this manual before installing or operating the S-Flex enclosed drive. Installation, adjustment, repair, and maintenance must be performed by qualified personnel. •The user is responsible for compliance with all national and local electrical code requirements with respect to grounding of all equipment. •Many parts of the drive, including the printed circuit boards, operate at the line voltage. DO NOT TOUCH. Use only electrically insulated tools. •Some terminals have voltage on them when the disconnect is open. •DO NOT short across terminals PA/+ and PC/– or across the DC bus capacitors. •Before servicing the enclosed drive: —Disconnect all power including external control power that may be present. —Place a “DO NOT TURN ON” label on all power disconnects. —Lock all power disconnects in the open position. —WAIT 15MINUTES to allow the DC bus capacitors to discharge. Then follow the “DC Bus Voltage Measurement Procedure” on page56 to verify that the DC voltage is less than 42 V. The drive LED is not an indicator of the absence of DC bus voltage. •Install and close all covers and doors before applying power or starting and stopping the enclosed drive. Failure to follow these instructions will result in death or serious injury. DANGER HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH For Type 1, 460 V units and all Type 12 and 3R units: •Apply appropriate personal protective equipment (PPE) and follow safe electrical work practices. See NFPA 70E ® , CSA Z462, NOM-029-STPS, and other applicable regulations defining safe electrical work practices. •This equipment must only be installed and serviced by qualified electrical personnel. •Never operate energized switch with door open. •Turn off switch before removing or installing fuses or making load side connections. •Always use a properly rated voltage sensing device at all line and load fuse clips to confirm switch is off. •Turn off power supplying switch before doing any other work on or inside switch. •Do not use renewable link fuses in fused switches. Failure to follow these instructions will result in death or serious injury.Section 1—Introduction and Technical Characteristics S-Flex ™ 212 Adjustable Speed Enclosed Drive 9© 2007–2017 SchneiderElectric All Rights Reserved30072-451-83 DANGER HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH For Type 1 208 and 230 V units: •Apply appropriate personal protective equipment (PPE) and follow safe electrical work practice See NFPA 70E ® , CSA Z462, NOM-029-STPS, and other applicable regulations defining safe electrical work practices. •This equipment must be installed and serviced only by qualified electrical personnel. •Turn off all power supplying this equipment before working on or inside the equipment. •Always use a properly rated voltage sensing device to confirm power is off. •Replace all devices, doors, and covers before turning on power to this equipment. Failure to follow these instructions will result in death or serious injury. DANGER UNINTENDED EQUIPMENT OPERATION Before turning on the drive or upon exiting the configuration menus, ensure that the inputs assigned to the Run command are in a state that will not cause the drive to run. Otherwise, the motor can start immediately. Failure to follow these instructions will result in death or serious injury. WARNING LOSS OF CONTROL •The designer of any control scheme must consider the potential failure modes of control paths and, for certain critical control functions, provide a means to achieve a safe state during and after a path failure. Examples of critical control functions are emergency stop and overtravel stop. •Separate or redundant control paths must be provided for critical control functions. •System control paths may include communication links. Consideration must be given to the implications of anticipated transmission delays or failures of the link 1 . •Each implementation of an S-Flex enclosed drive must be individually and thoroughly tested for proper operation before being placed into service. 1 For additional information, refer to NEMA ICS 1.1 (latest edition), “Safety Guidelines for the Application, Installation, and Maintenance of Solid State Control” and to NEMA ICS 7.1 (latest edition), “Safety Standards for Construction and Guide for Selection, Installation and Operation of Adjustable- Speed Drive Systems.” Failure to follow these instructions can result in death, serious injury, or equipment damage.Next >