JC-VSD Series II IntelliPass®/IntelliDisconnect®Frames 4-7 Type 1 & 12Johnson Controls Variable Speed Drives Series II IntelliPass®/IntelliDisconnect®Frames 4-7 Type 1, 12 & 3RDrivesImportant Notice – Please ReadThe product discussed in this literature is subject to terms and conditions outlined in Johnson Control Inc. selling policies. The sole source governing the rights and remedies of any purchaser of this equipment is the relevant Johnson Control Inc. selling policy.NO WARRANTIES, EXPRESS OR IMPLIED, INCLUDING WARRANTIES OF FITNESS FOR A PARTICULAR PURPOSE OR MERCHANTABILITY, OR WARRANTIES ARISING FROM COURSE OF DEALING OR USAGE OF TRADE, ARE MADE REGARDING THE INFORMATION, RECOMMENDATIONS AND DESCRIPTIONS CONTAINED HEREIN.In no event will Johnson Control Inc. be responsible to the purchaser or user in contract, in tort (including negligence), strict liability or otherwise for any special, indirect, incidental or consequential damage or loss whatsoever, including but not limited to damage or loss of use of equipment, plant or power system, cost of capital, loss of power, additional expenses in the use of existing power facilities, or claims against the purchaser or user by its customers resulting from the use of the informa-tion, recommendations and descriptions contained herein. The information contained in this manual is subject to change without notice.SafetyRead and follow all safety information shown in the JC-VSD Series II installation Manual LIT-12011775.2Important Notice – Please ReadJC-VSD Series II IntelliPass®/IntelliDisconnect® LIT-12011775 April 2013 www.johnsoncontrols.comContentsINTRODUCTIONGeneral .......................................................................................4Catalog / Style Numbering ........................................................................4IDENTIFICATIONUnit ID labels ...................................................................................5Components ...................................................................................7FACTORY WIRED OPTIONSP3-Drives Isolation Fuses .........................................................................9P4-Drive Output contactor ........................................................................11P6-Drives Isolation Contactor includes Drive test Switch ................................................12P7-Drive Output Control and Isolation Fusion .........................................................13M1-Manual Bypass (forced) Switch .................................................................14Space Heater ..................................................................................15L3/L4-HMAX Pilot Lights .........................................................................16PLUG IN OPTIONS K9 Aux Contacts ...............................................................................17Optional plug in PCBS ...........................................................................17DIMENSIONS AND MOUNTING Dimensions & Mounting ......................................................................18-25WIRINGWiring .......................................................................................26Schematic .................................................................................27-31Conduit plates .................................................................................32Input Power wiring .............................................................................33Motor wiring ..................................................................................34Ground Wiring .................................................................................39Control wiring .................................................................................39INITIAL POWER UP - INTELLIPASS AND INTELLIDISCONNECTInitial Power Up ................................................................................40INTELLIDISCONNECT OPERATION (STARTING / STOPPING OF THE MOTOR)Intellidisconnect Operation .......................................................................40INTELLIPASS OPERATION (STARTING / STOPPING OF THE MOTOR)Intellipass Operation ............................................................................40Drive Mode ...................................................................................41Bypass Mode .................................................................................41HOA Control - IntelliPass .........................................................................43Key Parameters related to proper IntelliPass Bypass operation ...........................................44INTELLIPASS/INTELLIDISCONNECT TECHNICAL INFORMATIONTechnical Information ............................................................................443ContentsJC-VSD Series II IntelliPass®/IntelliDisconnect® LIT-12011775 April 2013 www.johnsoncontrols.comGeneralThis document provides supplement information to the JC-VSD Series installation Manual LIT-12011775 specific to the JC-VSD Series II IntelliPass and IntelliDisconnect products. These products are offered with input/output voltages of 208, 230 & 480 VAC with HP ranges from 1 to 75hp. Both UL Type 1 and Type 12 enclosures are available along with several factory wired power and plug in options. For drive setup and operation I.e. Application, Keypad use, Drive and motor parameters setup, see the quick start guide LIT-12011775 included with the drive. The drive start up wizard can be used to complete the process. For more informa-tion on speed control and other JC-VSD Series II drive features see JC-VSD Series II Application Manual LIT-12011771. The Application Manual and can be found at http://www.johnsoncontrols.com/Catalog/Style NumberingVS2D2411B-S0000096Base Product:RS-485 Communications:VS = VSD Series IIRevision:0 = STD (BACnet / N2 Bus / Modbus)S = SA Bus, CS card (JC-VSD only) Slot D/EB = Rev 2 (Americas)D = Rev 2 (Canada) Voltage:Intellipass / IntelliDisconnect Options:Enclosure Rating:1 = 208V2 = 230V4 = 480V5 = 575VDrive Style:0 = STD (BACnet / N2 Bus / Modbus)00 = NoneM1 = Manual Bypass Switch - on front door (for FS 4-7 IPASS that includes L4 = HMAX Pilot Lights )P3 = Drive Isolation Fuses (for FS 4-7 IPASS & IDisc - not available with IPASS, P6 option)P4 = Drive Output contactor (IDisc only)P6 = Drive Isolation Contactor includes drive test switch (for FS 4-7 IPASS - not available with P3 option)P7 = Drive Isolation Fuses and Drive Output Contactor (IDisc only)P9 = Both P3 and P6 available only in Type 3R (or larger FS8 & FS9 Type12 boxes)L3 = HMAX Pilot Lights (IDisc only) L4 = HMAX Pilot Lights (IPASS only) _ = Space Header (Type 3R only)1 = Nema-UL Type 1 (IP21)2 = Nema-UL Type 12 (IP54)3 = Nema-UL Type 3R (IP22)1 = Intellipass2 = IntelliDisconnect NEC 208 Volts 3-Phase:NEC 480 Volts 3-Phase:NEC 480 Volts 3-Phase:4D6 = 4.6 Amp (1 Hp, 0.75 kW)7D5 = 7.5 Amp (2 Hp, 1.5 kW)011 = 10.6 Amp (3 Hp, 2.2 kW)017 = 16.7 Amp (5 Hp, 4 kW)025 = 24.2 Amp (7.5 Hp, 5.5kW)031 = 30.8 Amp (10 Hp, 7.5 kW)047 = 46.2 Amp (15 Hp, 11 kW)060 = 59.4 Amp (20 Hp, 15 kW)075 = 74.8 Amp (25 Hp,18.5kW)088 = 88 Amp (30 Hp, 22 kW)xxx = xx Amp (40 Hp, 30 kW)xxx = xxx Amp (50 Hp, 37 kW)xxx = xxx Amp (60 Hp, 45 kW)xxx = xxx Amp (75 Hp, 55 kW)4D2 = 4.2 Amp (1 Hp, 0.75 kW)6D8 = 6.8 Amp (2 Hp, 1.5 kW)9D6 = 9.6 Amp (3 Hp, 2.2 kW)016 = 15.2 Amp (5 Hp, 4 kW)022 = 22 Amp (7.5 Hp, 5.5 kW)028 = 28 Amp (10 Hp, 7.5 kW)042 = 42 Amp (15 Hp, 11 kW)054 = 54 Amp (20 Hp, 15 kW)068 = 68 Amp (25 Hp, 18.5 kW)080 = 80 Amp (30 Hp, 22 kW)104 = 104 Amp (40 Hp, 30 kW)xxx = xxx Amp (50 Hp, 37 kW)xxx = xxx Amp (60 Hp, 45 kW)xxx = xxx Amp (75 Hp, 55 kW)xxx = xxx Amp (100 Hp, 75 kW)xxx = xxx Amp (125 Hp, 90 kW)2D1 = 2.1 Amp (1 Hp, 0.75 kW)3D4 = 3.4 Amp (2 Hp, 1.5 kW)5D6 = 4.8 Amp (3 Hp, 2.2 kW)7D6 = 7.6 Amp (5 Hp, 4 kW)011 = 11 Amp (7.5 Hp, 5.5 kW)014 = 14 Amp (10 Hp, 7.5 kW)021 = 21 Amp (15 Hp, 11 kW)027 = 27 Amp (20 Hp, 15 kW)034 = 34 Amp (25 Hp, 18.5 kW)040 = 40 Amp (30 Hp, 22 kW)052 = 52 Amp (40 Hp, 30 kW)065 = 65 Amp (50 Hp, 37 kW)077 = 77 Amp (60 Hp, 45 kW)096 = 96 Amp (75 Hp, 55 kW)xxx = xxx Amp (100 Hp, 75 kW)xxx = xxx Amp (125 Hp, 90 kW)xxx = xxx Amp (150 Hp,110kW)xxx = xxx Amp (200 Hp,132kW)xxx = xxx Amp (250 Hp,160kW)VS-XMX-B2 = 1 RO (NC/NO), 1 RO (NO), 1 ThermistorVS-XMX-B4 = 1 AI (mA isolated), 2 AO (mA isolated)VS-XMX-B5 = Card-3 Relay Dry Contact VS-XMX-B9 = 1 RO (NO), 5 DI 42 – 240V AC InputVS-XMX-BF = Expander IO - 1*AO, 1*DO, 1*ROVS-XMX-CS = SA Bus (JC-VSD only)VS-XMX-C4 = Lon Works Comm CardI/O Options in Slot B (Ordered Separately) VS-XMX-F1 = 3 relay 2 from C, 1 from A (spare/replacement part only- not option w/standard VSD)VS-XMX-F2 = 2 relay 1 from C, 1 from A and 1 Thermistor- not available with L3/L4 Pilot light option replaces standard Relay1 pcb in Slot B and Fault Relay functionParts (Ordered Separately) VS-REM-USB-LOAD = USB to RJ-45 cable with software driverVS-RMT-KEYPAD2 = Series II Keypad Remote Mounting KitVS-KEYPAD-SER2 = Series II Graphic Bypass HOA KeypadOptions (Ordered Separately) VS-XMX-K9-FS4-5 = Aux Contacts - Qty 2 (FS4-5 Bypass and Drive Output Contactors)VS-XMX-K9-FS6-9 = Aux Contacts - Qty 2 (FS6-9 Bypass and Drive Output Contactors) Extended I/O & Comm Options in Slot D & E (Ordered Separately) VS-XMX-B1 = 6 DI or DO, 1 ext +24V DC/EXT +24V DC Programmable VS-XMX-B2 = 1 RO (NC/NO), 1 RO (NO), 1 ThermistorExtended I/O & Comm Options in Slot D & E (Ordered Separately) VS-XMX-B1 = 6 DI or DO, 1 ext +24V DC/EXT +24V DC ProgrammableJC-VSD II Series Master Product Part Number Matrix - Open and IPass/IDisc ** Solutions pending. Contact a Johnson Controls Sales Representative for availability.*4GeneralJC-VSD Series II IntelliPass®/IntelliDisconnect® LIT-12011775 April 2013 www.johnsoncontrols.comIdentificationUnit ID labelsJC-VSD Series II IntelliPass/IntelliDisconnect Carton LabelJC-VSD Series II IntelliPass/IntelliDisconnect NameplateUse table in the next page to determine enclosure frame size based on Hp.30-16557-2Assembled in USA987654321012Cat. No.QtyIntellipassJCNI98765-40C to 70C (-40F to 158F)3-3188-153A1120418VS011111B-0P6003 Hp @ 208VAC 10.6AStyle No:Storage Temp:JC-VSD Series IIMax HP:Order No:AOMS No:TJOB# 2000 AIR UNIT # 1Cust.Ref No:65432www.johnsoncontrols.comOptions: P6IND. CONT. EQ.77Y6®IND.CONT.EQ.77Y6®www.johnsoncontrols.comEnclosure Type:Short Circuit Ratings:See IS Manuals for more information:99775533Schematic:TVS011111B-0P600Catalog No:Max Ambient Temp:Order No:1IntellipassField installed conductors must be copper rated at 75°C.Input:Output:Max HP:0-208VAC 0-320Hz 10.6A208VAC 50/60Hz 10.6ALIT-120117753 Hp @ 208VAC 10.6AControl:24VDC40CJC-VSD Series IIStyle No:3-3188-153AAOMS No:285447-1008LIT-12011772and65KA @ 208VAC654321ØJCNI98765Assembled in USASerial No:120418Options: P65IdentificationJC-VSD Series II IntelliPass®/IntelliDisconnect® LIT-12011775 April 2013 www.johnsoncontrols.com6IdentificationJC-VSD Series II IntelliPass®/IntelliDisconnect® LIT-12011775 April 2013 www.johnsoncontrols.comUse table below to determine enclosure size and frame size based on Hp.Enclosure Size and drive Frame size IndenficationVoltsHpCurrentDrive SizeStandard Enclosure Type 1/123R and OversizeEnclosure type 1/1220814.64Size 4A27.5310.623014.226.839.6480Y/27712.123.434.857.67.511208516.75Size 57.524.21030.8230515.27.5221028480Y/2771014152120272081546.26Size 6B2301542480Y/2772534304040522082059.46Size 7C2574.8730882302054625687308040104480506560777596ComponentsIPass and IDisc Typical Component locations.Typical Component LocationsAn Eaton Green Solution233244DRIVEINPUTISOLATIONCONTACTOR“I”JC-VSD Series II7IdentificationJC-VSD Series II IntelliPass®/IntelliDisconnect® LIT-12011775 April 2013 www.johnsoncontrols.comComponentsIPass and IDisc Typical Component locations.8IdentificationJC-VSD Series II IntelliPass®/IntelliDisconnect® LIT-12011775 April 2013 www.johnsoncontrols.comFactory Wired OptionsThe Intellpass and IntelliDisconnect can be supplied with serveral factory wired power options. The table 1 and sections below describe the options.OptionsHMAX Option MatrixIPassIDiscP3 - Drive Isolation FusesXXP4 - Drive Output contactorN/AXP6 - Drive Isolation Contactor includes manual switchXN/AP7 - Drive Isolation Fuses and Drive Output ContactorN/AXM1 - Manual Bypass includes L4 and drive isolation contactor and door switchXN/AL3 – H-Max Pilot LightsN/AXL4 – H-Max Pilot LightsXN/ASpace Heater (3R only) XXP3- Drive Isolation FusesThis option is available for both the IntelliPass and IntelliDisconnect designs 208/230V up to 30Hp and 480V models up to 75 hp.3 Power Fuses are supplied wired to the Drive input. They are provided between the disconnect device and drive. The fuses are not used in the bypass mode. The fuses are for drive protection only. They are listed, Class CC or Special Purpose Fuse cube fuses sized according to the following table. This option cannot be used with P6 isolation contactor option. See IntelliDisconnnect or Typical IntelliPass schematic.Hp Rating and Fuse Rating (A)HP208 V Fuse230 V Fuse460 V Fuse1 6 6 52 12 12 63 20 20 85 25 25 127.5 30 30 2010 45 45 2515 60 60 3020 80 80 4525 90 90 4530100 100 5040N/AN/A 6050N/AN/A 8060N/AN/A 9075N/AN/A100 9Factory Wired OptionsJC-VSD Series II IntelliPass®/IntelliDisconnect® LIT-12011775 April 2013 www.johnsoncontrols.comNext >