Refer to the QuickLIT website for the most up-to-date version of this document.VG1000 Series Flanged Ball Valves Installation Instructions1ApplicationsThe VG1000 Series Flanged Ball Valves are designed to regulate hot and chilled water, 50/50 glycol solutions, and 25 psig steam in HVAC systems. InstallationInstall the VG1000 Series Flanged Ball Valves with the actuator at or above the centerline of the horizontal piping, as shown in Figure1. To minimize heat transfer in steam applications, wrap the valve and piping with insulation. Allow at least 4in. (102 mm) of clearance from the top of the shaft to remove the actuator (as noted in Table1).When mounting the actuator in the field and before installing the actuator, use an adjustable wrench to manually rotate the valve stem several times. This rotation breaks the torque that may have built up during long-term storage. For detailed installation information about using specific equipment, refer to the appropriate documentation from the following list.•M9220-AGx-3 Series Floating Electric Spring Return Actuators Installation Instructions (Part No. 34-636-1689)•M9220-Bxx-3 Series On/Off Electric Spring Return Actuators Installation Instructions (Part No. 34-636-1239)•M9220-GGx-3 Series Proportional Electric Spring Return Actuators Installation Instructions (Part No. 34-636-1697)•VA9320/9335 Series Electric Non-Spring Return Actuators for Valves Installation Instructions (Part No. 34-00636-02510)IMPORTANT:The VG1000 Series Flanged Ball Valve is intended to control saturated steam, hot water, and chilled water flow under normal operating conditions. Where failure or malfunction of the ball valve could lead to personal injury or property damage to the controlled equipment or other property, additional precautions must be designed into the control system. Incorporate and maintain other devices, such as supervisory or alarm systems or safety or limit controls, intended to warn of or protect against failure or malfunction of the ball valve.IMPORTANT: Le VG1000 Series Flanged Ball Valve est destiné à réguler un débit saturated steam, hot water, and chilled water dans des conditions normales de fonctionnement. Lorsqu'une défaillance ou un dysfonctionnement du ball valve risque de provoquer des blessures ou d'endommager l'équipement contrôlé ou un autre équipement, la conception du système de contrôle doit intégrer des dispositifs de protection supplémentaires. Veiller dans ce cas à intégrer de façon permanente d'autres dispositifs, tels que des systèmes de supervision ou d'alarme, ou des dispositifs de sécurité ou de limitation, ayant une fonction d'avertissement ou de protection en cas de défaillance ou de dysfonctionnement du ball valve.IMPORTANT:In steam applications, install the valve with the stem horizontal to the piping. Failure to follow these guidelines may shorten the life of the actuator.IMPORTANT:Do not attempt to manually rotate the drive shaft while the actuator is installed without first releasing the actuator gears. Manually rotating the drive shaft without releasing the actuator gears may result in permanent damage to the actuator.IMPORTANT:Take care to prevent foreign material such as weld slag, thread burrs, metal chips, and scale from entering the piping system. This debris can damage or severely impede the operation of the valve by embedding itself in the seats, scoring the valve, and ultimately resulting in seat leakage. If the debris becomes embedded in the seats, subsequent flushing and filtering of the piping system with the valve installed does not remedy the problem.VG1000 Series Flanged Ball ValvesInstallation InstructionsVG12A5xx, VG18A5xxPart No. 14-1352-6, Rev. KRelease December 201814-1352-6, Rev. KVG1000 Series Flanged Ball Valves Installation Instructions2•M9000-330 and M9000-340 Series Weather Shield Enclosures Installation Instructions (PartNo.14-1330-26)•M9000-342 and M9000-343 Valve Actuator Weather Shield Kit Installation Instructions (Part No. 34-636-2499)•M9000-51x Series Valve Linkage Kits Installation Instructions (Part No. 14-1201-13) Figure 1: Recommended Mounting Positions for Non-Steam ApplicationsFIG.VG1000-ii01AABAABAABAABAABAABAABAABThis product is made of copper alloy, which contains lead. The product is therefore not to be used on drinking water.This product can expose you to chemicals including lead, which is known to the State of California to cause cancer, birth defects, or other reproductive harm. For more information, go to www.P65Warnings.ca.gov.WARNING: BRASS MAY CONTAIN LEADTo fulfill our obligations towards Article 33, in accordance to the European REACH Regulation No 1907/2006 EC, we hereby inform you that this article contains the following Substances of Very High Concern mentioned on the Candidate list: • LeadVG1000 Series Flanged Ball Valves Installation Instructions3DimensionsSee Figure2 for VG12A5xx Two-WaySeriesFlanged Ball Valves withVA9320Series Actuators dimensions. See Figure3 for VG18A5xx Three-WaySeries Flanged Ball Valves withVA9320Series Actuators dimensions. See Table1 for specific model dimensions. See Figure4 for VG12A5xx Two-WaySeriesFlanged Ball Valves withM9220Series Actuators dimensions. See Figure5 for VG18A5xx Three-WaySeries Flanged Ball Valves withM9220Series Actuators dimensions. See Table1 for specific model dimensions. Figure 2: VA9320 Actuated VG12A5xx Two-WaySeries Ball Valves, in.(mm)AABABCDFigure 3: VA9320 Actuated VG18A5xxThree-WaySeries Ball Valves, in. (mm)FBADCFigure 4: M9220 Actuated VG12A5xx Two-WaySeries Ball Valves, in.(mm)5.17(131)ABCDFIG:VG1000-ii04Figure 5: M9220 Actuated VG18A5xxThree-WaySeries Ball Valves, in (mm)FIG:VG1000-1105FTable 1: VG1xA5xx Series Ball Valves Dimensions, in. (mm) (Part 1 of 2)Valve Size,in. (DN)AValve CodeBCDFG(Bolt Circle)HNumber of BoltsVA93201M922012-1/2 (DN65)3.50 (89)VG1xA5Gx5.71 (145)11.42 (290)6.56 (167)9.64 (245)5.87 (149)5.50 (140)0.75 (19)4VG1xA5Kx3.60 (92)7.25 (184)6.73 (171)3 (DN80)3.75 (95)VG1xA5Hx6.10 (155)12.20 (310)6.56 (167)9.65 (245)6.26 (159)6.00 (152)0.75 (19)4VG1xA5Lx4.30 (110)8.70 (220)6.77 (172)VG1000 Series Flanged Ball Valves Installation Instructions4See Figure6 for VG12A5xx Two-WaySeriesFlanged Ball Valves with the M9320 Series Non-Spring Return Actuators dimensions. See Figure7 for VG18A5xx Three-WaySeries Flanged Ball Valves with the M9124 Series Non-Spring Return Actuators dimensions. Each drawing includes dimensions for the field-installed M9000-343 Weathershield. See Table2 for specific model dimensions. See Figure8 for VG12A5xx Two-WaySeriesFlanged Ball Valves with the M9220 Series Spring Return Actuators dimensions. See Figure9 for the VG18A5xx Three-WaySeries Flanged with the M9220 Series Spring Return Actuators dimensions. Each drawing includes dimensions for the field-installed M9000-340 Weathershield. See Table2 for specific model dimensions.4 (DN100)4.50 (114)VG1xA5Jx6.89 (175)13.77 (350)6.56 (167)9.65 (245)7.05 (179)7.50 (191)0.75 (19)8VG1xA5MW5.24 (133)10.50 (266)7.55 (192)10.63 (270)8.27 (210)5 (DN125)5.00 (127)VG1xA5NY6.25 (159)12.52 (318)7.55 (192)10.63 (270)9.13 (232)8.50 (217)0.87 (22)86 (DN150)5.50 (140)VG1xA5PZ7.25 (184)14.50 (368)7.55 (192)10.63 (270)9.90 (251)9.50 (242)0.87 (22)81.Allow a minimum of 4 in. clearance above the shaft to remove the actuator.Table 1: VG1xA5xx Series Ball Valves Dimensions, in. (mm) (Part 2 of 2)Valve Size,in. (DN)AValve CodeBCDFG(Bolt Circle)HNumber of BoltsVA93201M92201Figure 6: Actuated VG12A5xx Two-WaySeries Ball Valves with M9000-343 Weathershield Dimensions, in.(mm)ABCDEFigure 7: Actuated VG18A5xxThree-WaySeries BallValves with M9000-330 WeathershieldFFIG-VG1000-ii07VG1000 Series Flanged Ball Valves Installation Instructions5 Figure 8: Actuated VG12A5xx Two-WaySeries Ball Valves with M9000-343 Weathershield Dimensions, in.(mm)ABCDFFigure 9: Actuated VG18A5xxThree-WaySeries BallValves with M9000-340 WeathershieldFIG:VG1000-ii09FTable 2: VG1xA5xx Series Ball Valves Dimensions, in. (mm)Valve Size,in. (DN)AValve CodeBCDFG(Bolt Circle)HNumber of BoltsVA93201M922012-1/2 (DN65)3.50 (89)VG1xA5Gx5.71 (145)11.42 (290)6.56 (167)9.64 (245)5.87 (149)5.50 (140)0.75 (19)4VG1xA5Kx3.60 (92)7.25 (184)6.56 (167)10.24 (260)6.73 (171)3 (DN80)3.75 (95)VG1xA5Hx6.10 (155)12.20 (310)6.56 (167)10.24 (260)6.26 (159)6.00 (152)0.75 (19)4VG1xA5Lx4.30 (110)8.70 (220)6.77 (172)4 (DN100)4.50 (114)VG1xA5Jx6.89 (175)13.77 (350)6.56 (167)10.24 (260)7.05 (179)7.50 (191)0.75 (19)8VG1xA5MW5.24 (133)10.50 (266)7.55 (192)11.25 (286)8.27 (210)5 (DN125)5.00 (127)VG1xA5NY6.25 (159)12.52 (318)7.55 (192)11.25 (286)9.13 (232)8.50 (217)0.87 (22)86 (DN150)5.50 (140)VG1xA5PZ7.25 (184)14.50 (368)7.55 (192)11.25 (286)9.90 (251)9.50 (242)0.87 (22)81.Allow a minimum of 4 in. clearance above the shaft to remove the actuator.VG1000 Series Flanged Ball Valves Installation Instructions6Mounting Location Considerations PipingBe sure to wire the input lines to the electric actuator correctly for the valve to move in the proper direction. See Figure10 for typical two- and three-way piping configurations. Note:Mount the valve downstream from the coil to minimize heat transfer to the actuator.IMPORTANT:Protect the actuator from dripping water, condensation, and other moisture. Water or moisture could result in an electrical short, which may damage or affect the operation of the actuator.IMPORTANT:Do not cover the actuator with thermal insulating material. High ambient temperatures may damage the actuator, and a hot water pipe, a steam pipe, or other heat source may overheat it.IMPORTANT:Use copper conductors only. Make all wiring connections in accordance with local, national, and regional regulations. Do not exceed the actuator’s electrical ratings.Figure 10: Typical VG1000 Series Flanged Ball Valves Piping ApplicationVG124x Two-Way ValveReturnSupplyPort APort BVG184x Three-Way ValveReturnSupplyPort APort CFIG:VG1000pipappTypical Two-Way Ball Valve ApplicationTypical Three-Way Ball Valve ApplicationPort BVG1000 Series Flanged Ball Valves Installation Instructions7Setup and AdjustmentsPort A has the flow characterizing disk. Connect Port A to the outlet from the coil. On three-way models, use Port B as the bypass port.Two-way VG1000 Series Ball Valves are fully open when the electric actuator is fully counterclockwise (CCW) and fully closed when the electric actuator is fully clockwise (CW).For three-way valves, the Coil Port A and Common Port AB are fully open when the electric actuator is fully CCW, as shown in Figure11. The Bypass Port B and Common Port AB are fully open when the actuator is fully CW, as shown in Figure12. For non-spring return and spring-to-open proportional control models in the Direct Acting (DA) mode, a minimum control signal drives the electric actuator to the fully CCW position while a maximum control signal drives the electric actuator in the fully CW position.For spring-to-close proportional control models in the DA mode, a minimum control signal drives the electric actuator to the fully CW position, while a maximum control signal drives the electric actuator to the fully CCW position.TroubleshootingServicing the Actuator or Piping SystemWhen servicing the electric actuator or the piping system:•disconnect the power supply to the actuator•relieve the pressure in the piping system Figure 11: VG18A5 Series Three-Way Ball Valve (Coil Port A Open to Common Port AB)Port B BypassPort ACoilPort AB CommonFIG:3W_AtoABFigure 12: VG18A5 Series Three-Way Ball Valve (Bypass Port B Open to Common Port AB)Port B BypassPort ACoilPort AB CommonFIG:3W_BtoAB!WARNING: Risk of Electric Shock.Disconnect or isolate all power supplies before making electrical connections. More than one disconnection or isolation may be required to completely de-energize equipment. Contact with components carrying hazardous voltage can cause electric shock and may result in severe personal injury or death.AVERTISSEMENT : Risque de décharge électrique.Débrancher ou isoler toute alimentation avant de réaliser un raccordement électrique. Plusieurs isolations et débranchements sont peut-être nécessaires pour -couper entièrement l'alimentation de l'équipement. Tout contact avec des composants porteurs de tensions dangereuses risque d'entraîner une décharge électrique et de provoquer des blessures graves, voire mortelles.!CAUTION: Risk of Property Damage.Do not apply power to the system before checking all wiring connections. Short circuited or improperly connected wires may result in permanent damage to the equipment.MISE EN GARDE : Risque de dégâts matériels.Ne pas mettre le système sous tension avant d'avoir vérifié tous les raccords de câblage. Des fils formant un court-circuit ou connectés de façon incorrecte risquent d'endommager irrémédiablement l'équipement.VG1000 Series Flanged Ball Valves Installation Instructions8Repair InformationIf the VG1000 Series Flanged Ball Valve fails to operate within its specifications, replace the unit. For a replacement valve, contact the nearest JohnsonControls® representative.Technical Specifications VG1000 Series Flanged Ball ValvesService11.Refer to VDI 2035 Guideline for proper water treatment.Hot water, chilled water, 50/50 Glycol solutions, and 25psig (172kPa) saturated steam for HVAC systemsValve Fluid Temperature Limits0 to 284°F (-18 to 140°C) Valve Body Pressure/Temperature RatingWaterASME Class 150 250 psi at -20 to 100°F (-29 to 38°C)235psi at: 200°F (93°C)218psi at: 284°F (140°C)Steam25 psig (172 kPa) saturated steam for HVAC systemsMaximum Closeoff PressureTwo-Way100 psi (689 kPa)Three-Way50 psi (345 kPa)Maximum Recommended Operating Pressure Drop30 psi (207 kPa) for quiet serviceFlow CharacteristicsTwo-WayEqual PercentageThree-WayEqual Percentage Flow Characteristics of In-line Port orLinear Percentage Flow Characteristics of Angle PortRangeability22.Rangeability is defined as the ratio of maximum controllable flow to minimum controllable flow.Greater than 500:1LeakageTwo- or Three-Way0.01% of maximum flow, control port, ANSI/FCI 70-2, Class 4Three-Way1% of maximum flow, bypass portEnd ConnectionsASME Class 150 FlangeMinimum Ambient Operating Temperature-4°F (-20°C)VA9320 Series Non-Spring Return Actuators-40°F (-40°C)M9220 Series Spring Return ActuatorsMaximum Ambient Operating Temperature33.In steam applications, install the valve with the stem horizontal to the piping, and wrap the valve and piping with insulation.122°F (50°C)VA9320 Series Non-Spring Return Actuators131°F (55°C)M9220 Series Spring Return ActuatorsMaterialsBodyBrassFlangesDuctile IronBall300 Series Stainless SteelStem300 Series Stainless SteelComplianceEuropeCE Mark - Johnson Controls, Inc. declares that this product is in compliance with the essential requirements and other relevant provisions of the Pressure Equipment Directive (PED).The performance specifications are nominal and conform to acceptable industry standards. For application at conditions beyond these specifications, consult the local Johnson Controls office. Johnson Controls shall not be liable for damages resulting from misapplication or misuse of its products.Published in U.S.A.www.johnsoncontrols.comVG1000 Series Flanged Ball Valves Installation Instructions9Metasys® and Johnson Controls® are registered trademarks of Johnson ControlsAll other marks herein are the marks of their respective owners. © 2018 Johnson ControlsBuilding Technologies & Solutions507 E. Michigan Street, Milwaukee, WI 53202European Single Point of Contact:NA/SA Single Point of Contact:APAC Single Point of Contact:JOHNSON CONTROLSWESTENDHOF 345143 ESSENGERMANYJOHNSON CONTROLS507 E MICHIGAN STMILWAUKEE WI 53202USAJOHNSON CONTROLSC/O CONTROLS PRODUCT MANAGEMENTNO. 22 BLOCK D NEW DISTRICTWUXI JIANGSU PROVINCE 214142CHINANext >