The performance specifications are nominal and conform to acceptable industry standards. For applications at conditions beyond these specifications, consult the local Johnson Controls office. Johnson Controls, Inc. shall not be liable for damages resulting from misapplication or misuse of its products. © 2011 Johnson Controls, Inc. www.johnsoncontrols.com T-4000 Series Test Equipment and Repair Parts Description The multi-part selection chart below lists the available repair parts and test equipment to maintain all T-4000 Series Pneumatic Thermostats. Refer to T-4000-619 Repair Parts Manual for H-4000, H-5000, T-4000 and T-5000 Series Instruments Installation Data (LIT-7171088X) for important additional product information. 0 20 40 60 80 100 120 140 160 180 200 B C A H I Selection Chart T-4000 Test Equipment (Part1of4) Code NumberCalloutDescriptionWhere Used T-4000-615ATest Port Fitting, Plug-In (Order in Multiples of Ten) All Instruments JC 5310BTest Gages 0 to 30 psig (0 to 210 kPa)All Controllers JC 538650 to 100 ° F, 40 to 240 ° F, 40 to 65 ° F, 60 to 85 ° F All Transmitters JC 5361CHypodermic Test Probe with Two NeedlesAll Instruments Using the T-4000-615 Test Port Fitting JC 5384Replacement Needles (Order in Multiples of 12)All Instruments T-4002-617HScrews for Cover and Bracket #4-40 x 1/4 in. Hex Screws (Order in Multiples of 100) All Instruments and Aspirator Wallbox Covers T-4000-627#4-40 x 1/4 in. Torx Tamper Proof Screws with Driver (Order in Multiples of 50) T-4000-628#4-40 x 1/4 in. Torx Tamper Proof Screws (Order in Multiples of 100) JC 5309ICover and Bracket Screwdrivers Allen Head Flex Driver (Order in Multiples of One) All Instruments Except Those Using Tamper Proof Screws T-4000-629Torx Tamper Proof Driver (Order in Multiples of Five) All Instruments Using Tamper Proof Screws Code No. LIT-1921725 Issued July 19, 2011The performance specifications are nominal and conform to acceptable industry standards. For applications at conditions beyond these specifications, consult the local Johnson Controls office. Johnson Controls, Inc. shall not be liable for damages resulting from misapplication or misuse of its products. © 2011 Johnson Controls, Inc. www.johnsoncontrols.com Test Equipment and Repair Parts (Continued) T-4506-100JStick-On Dial Strips: (Order in Multiples of Five) Horizontal Thermostats Upper0 to 150 ° FDual Dial Thermostats Only (Upper Dial) T-4506-102-20 to 80 ° C T-4000-115Lower0 to 150 ° FSingle or Dual Dial Thermostats (Lower Dial) T-4000-117-20 to 80 ° C T-4000-116Stick-On Dial Strips: (Order in Multiples of Five) Vertical Thermostats Right0 to 150 ° FSingle or Dual Dial Thermostats (Right Dial) T-4506-101Left0 to 150 ° FDual Dial Thermostats Only (Left Dial) T-4506-103-20 to 80 ° C T-4002-625KPipehead Gasket and Holding Screw For Two-Pipe and Three-Pipe Instruments (Order in Multiples of Ten) All Instruments with Pipeheads or Aspirator Wallboxes M-4002-600Cover and/or Bracket Holding Nut (Order in Multiples of 50) T-4002-6049LMounting BracketsFor Old-Style Pipeheads T-4002-124Mounting Brackets; Kit Includes Drywall Clips, Spacers, and Mounting Templates For Terminal Connectors (Order in Multiples of Ten) T-4000-6140MFaceplates for Plastic Covers (Order in Multiples of Ten) Horizontal, Thermometer, No WindowsAll 4000 Series Instruments with 1-3/4 in. High Plastic Covers Note: Faceplates with Thermometer and Dual Window Cutouts Cannot be Used on Old-Style, 1-5/8 in. High Plastic Covers Horizontal, No Thermometer, Dual Windows T-4000-6142Horizontal, Thermometer, Single Window T-4000-6146Vertical, Thermometer, Single Window T-4000-6147Vertical, Thermometer, No Windows T-4756-6739Vertical, Thermometer, Dual Windows T-4756-6738Horizontal, Thermometer, Dual Windows T-4756-6141 T-4756-6145Vertical, No Thermometer, Dual WindowsThese Faceplates can also be used on Old-Style Covers. T-4000-6139Horizontal Johnson Controls Logo Only T-4000-6144Vertical, Johnson Controls Logo Only T-4000-6145Vertical, No Thermometer Single Window T-4000-6141Horizontal, No Thermometer Single Window T-4000-6138Blank T-4100-101Horizontal Johnson Controls Logo OnlyAll T-4100 and T-4600 Series Thermostats T-4100-102Horizontal Thermometer Johnson Controls Logo Only T-4100-100Blank T-4000 Test Equipment (Part2of4) Code NumberCalloutDescriptionWhere UsedThe performance specifications are nominal and conform to acceptable industry standards. For applications at conditions beyond these specifications, consult the local Johnson Controls office. Johnson Controls, Inc. shall not be liable for damages resulting from misapplication or misuse of its products. © 2011 Johnson Controls, Inc. www.johnsoncontrols.com Test Equipment and Repair Parts (Continued) T-4000-2138 NBeige Plastic Covers with Faceplates Horizontal, BlankAll Instruments Except T-4100 and T-4600 Series Thermostats T-4000-2139 Horizontal, No Thermometer, No Windows T-4000-2140Horizontal, Thermometer, No Windows T-4000-2141Horizontal, No Thermometer, Single Window T-4000-2142Horizontal, Thermometer, Single Window T-4000-2144Vertical, No Thermometer, No Windows T-4000-2145Vertical, No Thermometer, Single Window T-4000-2151Vertical, Thermometer, No Windows T-4000-2146Vertical, Thermometer, Single Window T-4756-1738Horizontal, Thermometer, Dual Windows T-4756-1739Vertical, Thermometer, Dual Windows T-4756-2141Horizontal, No Thermometer, Dual Windows T-4100-600Vertical, Thermometer, Single Window (Also Includes a Blank Faceplate) T-4100 and T-4600 Series Thermostats T-4000-3140White Plastic Covers with Faceplates Horizontal, ThermometerAll Instruments Except T-4100 and T-4600 Series Thermostats T-4000-3142Horizontal, Thermometer, Single Window T-4000-3139Horizontal, No Thermometer, No Windows T-4000-3141Horizontal, No Thermometer, Single Window T-4000-3144Vertical, No Thermometer, No Windows T-4000-3145Vertical, No Thermometer, Single Window T-4000-3139BHorizontal, No Thermometer, No Windows (Order in Multiples of 50) T-4002-2137Metal CoversHorizontal, Blank, NickelAll Instruments Except T-4100 and T-4600 Series Thermostats. Note: Covers with Thermometers Cannot Be Used with Dual Dial Thermostats. T-4002-2126Horizontal, No Thermometer, No Windows, Nickel T-4002-2127Horizontal, No Thermometer, No Windows, Brass T-4002-2123Horizontal, Thermometer, Single Window, Nickel T-4002-2124Horizontal, Thermometer, Single Window, Brass T-4506-2000Horizontal, No Thermometer, Dual Windows, Nickel T-4506-2001Horizontal, No Thermometer, Dual Windows, Brass T-4502-1736Horizontal, No Thermometer, Slot for Indexing Switch, No Windows, Nickel T-4506-2004Horizontal, No Thermometer, Slot for Indexing Switch, Dual Windows, Nickel T-4002-2132Vertical, No Thermometer, No Windows, Nickel T-4002-2133Vertical, No Thermometer, No Windows, Brass T-4002-2129Vertical, Thermometer, Single Window, Nickel T-4002-2130Vertical, Thermometer, Single Window, Brass T-4506-2002Vertical, No Thermometer, Dual Windows, Nickel T-4506-2003Vertical, No Thermometer, Dual Windows, Brass T-4000-616OTerminal Connectors (Order in Multiples of Ten) Three-Pipe Angle Fitting For T-4000-110 Aspirator Wallbox T-4002-122Two-Pipe Straight Fitting All Two-Pipe Instruments T-4002-123Two-Pipe Angle Fitting T-4512-100Three-Pipe Straight Fitting All Three-Pipe Instruments T-4000 Test Equipment (Part3of4) Code NumberCalloutDescriptionWhere UsedThe performance specifications are nominal and conform to acceptable industry standards. For applications at conditions beyond these specifications, consult the local Johnson Controls office. Johnson Controls, Inc. shall not be liable for damages resulting from misapplication or misuse of its products. © 2011 Johnson Controls, Inc. www.johnsoncontrols.com Test Equipment and Repair Parts (Continued) Note:When replacing a single-dial, dual-dial, dual-element thermostat with a dual-dial, dual-element, a new 1-3/4 in. high cover must be ordered to avoid possible interference between the old cover and the second dial on the new thermostat. T-4000-111PAspirator Wallbox Covers BeigeFor T-4000-110 and T-4000-623 Aspirator Wallbox Kits Only T-4000-112Stainless Steel R-3710-1005QRestrictors (Order in Multiples of Ten) 0.005 in., RedM-4002 Aspirator R-3710-20050.005 in., Red, 1/4 x 1/4 in., Straight Barbed Fitting T-4100 Series Instruments: Choice of Any One T-4600 Series Instruments: Choice of Any Two R-3710-20070.007 in., Aqua, 1/4 x 1/4 in., Straight Barbed Fitting R-3710-30050.005 in., Red, 1/4 x 1/4 x 1/4 in., Barbed Tee R-3710-30070.007 in., Aqua, 1/4 x 1/4 x 1/4 in., Barbed Tee R-3710-31050.005 in., Red, 1/4 x 1/4 x 1/8 in., NPT Barbed Tee R-3710-31070.007 in., Aqua, 1/4 x 1/4 x 1/8 in., NPT Barbed Tee R-3710-32050.005 in., Red, 1/4 x 5/32 x 5/32 in., Barbed Tee R-3710-32070.007 in., Aqua, 1/4 x 5/32 x 5/32 in., Barbed Tee T-4000-622RAspirator Kit, Includes Aspirator Elbow, Resistor, and 1/8in. O.D. Polytubing with Filter Repair of T-4000-110, and Old-Style T-4000-105 and T-4000-106 Aspirator Wallbox Kits T-4000-623SAspirator Wallbox Retrofit Kit, Includes Instrument Mounting Bracket, Aspirator Subassembly, Terminal Connector, and Set Point Adjustment Wrench Used in Conjunction with T-4000-111 or -112 Wallplate Cover to Upgrade T-4000-105 and T-4000-106 Aspirator Wallbox Kits to T-4000-110 Aspirator Wallbox Kit T-4000 Test Equipment (Part4of4) Code NumberCalloutDescriptionWhere UsedThe performance specifications are nominal and conform to acceptable industry standards. For applications at conditions beyond these specifications, consult the local Johnson Controls office. Johnson Controls, Inc. shall not be liable for damages resulting from misapplication or misuse of its products. © 2011 Johnson Controls, Inc. www.johnsoncontrols.com Test Equipment and Repair Parts (Continued) Q Aspirator (Instrument) Mounting Bracket Aspirators Manufactured from 1963 Through 1974 (M-4002) R Aspirator Repair Kit O S Retrofit Kit T-4000-105 and T-4000-106 Aspirator Wallbox and Aspirator Manufactured from 1974-1983 Q N O F H H P For T-4000-110 and T-4000-623 Kits Only MNext >