PP1 Series Piping Packages for VG1000 Series Ball Valves Product Bulletin1 Refer to the QuickLIT website for the most up-to-date version of this document.PP1 Series Piping Packages are designed to provide an easier way to deploy control valve solutions to a job site. Built around Johnson Controls® field-proven VG1000 Series Ball Valves using standard components, each piping package is tested under 100 psig (689 kPa) for 24 hours and then reduced to 40 psig (276 kPa) before shipping to ensure leak-free control valve solutions.Johnson Controls piping packages are manufactured by United Association of Journeymen & Apprentices of the Plumbing and Pipe Fitting Industry of USA and Canada pipe fitters and provide defect-free solutions for 3/4 to 1-1/4 in. pipe sizes for both two-way and three-way applications.Johnson Controls piping packages significantly reduce site labor. A piping package can be secured using the ProPress® fitting system or by soldering to fasten it to the piping infrastructure. Figure 1: PP1 Series Piping PackagesTable 1: Features and BenefitsFeaturesBenefitsAssembly in a Factory Environment Following the Recommended Component Manufacturer ProcedureEnsures the components are not affected by overheating during sweating.100% Tested under 100 psig (689 kPa) for 24 hoursProvides leak-free assurance.VG1000 Series Ball ValvesAllow for a wide range of application options, high close-off pressures, and accurate control under all conditions.Manufactured by United Association of Journeymen & Apprentices of the Plumbing and Pipe Fitting Industry of USA and Canada Pipe FittersEnsures superior workmanship for a high-quality assembly.PP1 Series Piping Packages for VG1000 Series Ball ValvesProduct BulletinPP12xxxxx-1 Series, PP18xxxxx-1 SeriesCode No. LIT-12011974Issued October 2018This product is made of copper alloy, which contains lead. The product is therefore not to be used on drinking water.WARNING: BRASS MAY CONTAIN LEADTo fulfill our obligations towards Article 33, in accordance to the European REACH Regulation No 1907/2006 EC, we hereby inform you that this article contains the following Substances of Very High Concern mentioned on the Candidate list: • LeadPP1 Series Piping Packages for VG1000 Series Ball Valves Product Bulletin2Ordering InformationControl Valve ComponentsThe PP1 Series Piping Packages include a two-way automatic flow control valve, a two-way manual flow control valve, or a three-way manual flow control valve. Select the piping package appropriate for your application.Table 2: PP1 Series Piping Packages Selection MatrixPP1xxxxxx-1PP1Piping Package for VG1000 Series Ball Valves2Two-Way Valve Models8Three-Way Valve ModelsBPiping Package Size 3/4 in. CPiping Package Size 1 in. DPiping Package Size 1-1/4 in. MManual Balancing Valves001Sequential NumberAAutomatic Balancing Valves0050.5 GPM0909 GPM0101 GPM10010 GPM0151.5 GPM11011 GPM0202 GPM12012 GPM0252.5 GPM13013 GPM0303 GPM14014 GPM0353.5 GPM15015 GPM0404 GPM16016 GPM0454.5 GPM17017 GPM0505 GPM18018 GPM0555.5 GPM19019 GPM0606 GPM20020 GPM0707 GPM21021 GPM0808 GPM22022 GPMIMPORTANT:The PP1 Series Piping Packages are intended to control hot water and chilled water flow under normal equipment operating conditions. Where failure or malfunction of any component of the piping package could lead to personal injury or property damage to the controlled equipment or other property, additional precautions must be designed into the system. Incorporate and maintain other devices, such as supervisory or alarm systems or safety or limit controls, intended to warn of or protect against failure or malfunction of the piping package.PP1 Series Piping Packages for VG1000 Series Ball Valves Product Bulletin3Two-Way Automatic Flow Control ValvesTwo-way automatic flow control valves consist of an automatic flow control valve, a union connection, a VG1000 Series Ball Valve and actuator, and a Y-strainer with a union end ball valve. Table 3: Two-Way Automatic Flow Control Valve ModelsCode NumberGPMPipe Size, in. Supply PipeReturn PipeY-Strainer with a Union End Ball ValveAutomatic Flow Control ValveUnion ConnectionVG1000 Series Ball ValveSize, in. (DN)CvPP12BA005-10.53/4UBY 3/4”S x 3/4”SAC 3/4”S x 1/2”MUA 3/4”S x 1/2”M1/2 (DN15)1.2PP12BA010-11PP12BA015-11.5PP12BA020-121.2, 1.9, 2.9PP12BA025-12.5PP12BA030-13PP12BA035-13.51.2, 1.9, 2.9, 4.7PP12BA040-14PP12BA045-14.52.9, 4.7, 7.4PP12BA050-15PP12BA055-15.5PP12CA060-161UBY 1”S x 1”SAC 1”S x 3/4”MUA 1”S x 3/4”M3/4 (DN20)4.7, 7.4PP12CA070-17PP12CA080-18PP12CA090-194.7, 7.4, 11.8PP12CA100-110Figure 2: Two-Way Automatic Flow Control ValvePP1 Series Piping Packages for VG1000 Series Ball Valves Product Bulletin4Two-Way Manual Flow Control ValvesPP12DA110-1111-1/4UBY 1-1/4”S x 1 1/4”AC 1-1/4”S x 1”MUA 1-1/4”S x 1”M1 (DN25)7.4, 11.8, 18.7PP12DA120-112PP12DA130-113PP12DA140-114PP12DA150-11511.8, 18.7PP12DA160-116PP12DA170-117PP12DA180-118PP12DA190-119PP12DA200-120PP12DA210-121PP12DA220-122Table 3: Two-Way Automatic Flow Control Valve ModelsCode NumberGPMPipe Size, in. Supply PipeReturn PipeY-Strainer with a Union End Ball ValveAutomatic Flow Control ValveUnion ConnectionVG1000 Series Ball ValveSize, in. (DN)CvTable 4: Two-Way Manual Flow Control Valve ModelsCode NumberGPMPipe Size, in. Supply PipeReturn Pipe Y-Strainer with a Union End Ball ValveManual Balancing ValveUnion ConnectionVG1000 Series Ball ValveSize, in. (DN)CvPP12BM001-10.5–73/4UBY 3/4”S x 3/4”SMC 3/4”S x 1/2”MUA 3/4”S x 1/2”M1/2 (DN15)1.2, 1.9, 2.9, 4.7PP12CM001-11.5–141UBY 1”S x 1”SMC 1”S x 1/2”MUA 1”S x 1/2”M4.7, 7.4PP12CM002-1MC 1”S x 3/4”MUA 1”S x 3/4”M3/4 (DN20)4.7, 7.4, 11.7PP12DM001-14.5–311-1/4UBY 1 1/4”S x 1 1/4”SMC 1-1/4”S x 1”MUA 1 1/4”S x 1”M1 (DN25)7.4, 11.7, 18.7Figure 3: Two-Way Manual Flow Control ValvePP1 Series Piping Packages for VG1000 Series Ball Valves Product Bulletin5Three-Way Manual Flow Control ValvesTable 5: Three-Way Manual Flow Control Valve ModelsCode NumberGPMPipe Size, in.Supply PipeReturn PipeBypass PipeY-Strainer with a Union End Ball ValveManual Balancing ValveUnion ConnectionVG1000 Series Ball ValveBall ValveSize, in. (DN)CvPP18BM001-10.5–73/4 UBY 3/4”S x 3/4”SMC 3/4”S x 1/2”MUA 3/4”S x 1/2”M1/2 (DN15)1.2, 1.9, 2.9, 4.7UBV 1/2”S x 1/2”MPP18CM001-11.5–141UBY 1”S x 1”SMC 1”S x 1/2”MUA 1”S x 1/2”M4.7, 7.4UBV 3/4”S x 3/4”MPP18CM002-1MC 1”S x 3/4”MUA 1”S x 3/4”M4.7, 7.4, 11.73/4 (DN20)PP18DM001-14.5–311-1/4UBY 1 1/4”S x 1 1/4”SMC 1-1/4”S x 1”MUA 1 1/4”S x 1”M1 (DN25)7.4, 11.7, 18.7UBV 1”S x 1”MFigure 4: Three-Way Manual Flow Control ValvePP1 Series Piping Packages for VG1000 Series Ball Valves Product Bulletin6Supply Pipe ComponentsThe supply pipe components include an all-in-one valve with a Y-strainer, with a union end ball valve and a pressure gauge. Y-strainers are furnished with a 20 mesh stainless steel screen, hose end drain valve for purging, one pressure and temperature port for commissioning, and one plugged bypass port. Three additional 1/4 in. taps are plugged and available for accessories when needed. The supply pipe is rated for 400 psig (2,758 kPa) and 250°F (121°C). Y-Strainer with a Union End Ball ValveThe Y-strainer with a union end ball valve includes the following accessories:•Blowdown drain with 3/4 in. hose bib and cap•Lever handle for the ball valve•Pressure gauge•Pressure and temperature test plugSee Figure5 and Table6 for the dimensions of the Y-strainer. Pressure GaugeThe pressure gauge is an industry standard, Grade B component with a minimum accuracy of ±3.75% per ASME B40.100.The piping stick is pressurized for 24 hours at 100 psig (689 kPa) before shipping to test all connection point and gaskets. The pressure is reduced to 40 psig (276 kPa) prior to shipping.Table 6: Y-Strainer with a Union End Ball Valve Dimensions, in. (mm)SizeABCDEFGHJKT (max)L (max)Weight, lb (kg)3/4 (19)1.45 (37)6.60 (167)3.76 (96)2.08 (53)2.29 (58)1.27 (32)2.69 (68)3.50 (89)1.90 (48)0.95 (24)1.55 (39)6.97 (177)3.8 (1.7)1 (25)1.43 (36)7.85 (199)4.63 (118)2.29 (58)2.44 (62)2.04 (52)3.60 (91)4.00 (102)2.10 (53)1.05 (27)2.00 (51)9.07 (230)4.3 (2)1-1/4 (32)1.71 (43)8.21 (209)4.88 (124)2.65 (67)2.73 (69)1.89 (48)3.80 (97)5.38 (137)2.81 (71)1.41 (36)2.00 (51)9.40 (239)5.6 (2.5)Figure 5: Y-Strainer with Union End Ball ValveFigure 6: Pressure GaugePP1 Series Piping Packages for VG1000 Series Ball Valves Product Bulletin7Return Pipe ComponentsThe return pipe components include: •Combination commissioning valve and automatic flow limiting valve, or a calibrated manual balancing valve with shut-off ball valve. These valves are rated for 400 psig (2,758 kPa) and 250°F (121°C).•VG1000 Series Ball Valve, rated for water usage for 580 psig (3,999 kPa) at 203°F (95°C) (brass stem models) or 464 psig (3,199 kPa) at 284°F (140°C) (stainless steel stem model). •Union connection with pressure taps, rated for 400 psig (2,758 kPa) and 250°F (121°C).Union ConnectionThe union connection includes the following accessories:•1/4 in. male national pipe thread (MNPT) pressure and temperature test plug•1/4 in. MNPT coin operated manual air ventSee Figure7 and Table7 for the dimensions of the union connection. Table 7: Union Connection Dimensions, in. (mm)SizeABCDEFT (max)L (max)Weight, lb (kg)3/4 (19)2.98 (76)0.88 (22)2.01 (51)2.96 (75)0.86 (22)1.28 (33)1.55 (39)3.59 (91)1.3 (0.59)1 (25)3.19 (81)0.97 (25)2.14 (54)3.19 (81)0.89 (23)1.51 (38)2.00 (51)4.41 (112)1.6 (0.73)1-1/4 (32)3.73 (95)1.24 (31)2.40 (61)3.80 (97)1.08 (27)1.89 (48)2.00 (51)4.12 (105)2.4 (1.09)Figure 7: Union ConnectionPP1 Series Piping Packages for VG1000 Series Ball Valves Product Bulletin8Combination Commissioning Valve and Automatic Flow Limiting ValveThe combination commissioning valve and automatic flow limiting valve include the following accessories:•Removable flow limiting diaphragm cartridgeNote:The diaphragm cartridge allows easy access for inspection, cleaning, or flow rate changes without disturbing the piping. •Two 1 in. pressure and temperature ports •Hanging ID tag for commissioningSee Figure8 and Table8 for the dimensions of the combination commissioning valve and automatic flow limiting valve. Table 8: Combination Commissioning Valve and Automatic Flow Limiting Valve Dimensions, in. (mm)SizeABCDEFGHT (max)L (max)Weight, lb (kg)3/4 (19)1.42 (36)1.93 (49)1.38 (35)3.74 (95)1.18 (30)2.36 (60)3.03 (77)1.77 (45)0.98 (25)5.39 (137)2.4 (1.09)1 (25)1.42 (36)1.93 (49)1.46 (37)3.74 (95)1.18 (30)2.36 (60)3.03 (77)1.77 (45)1.69 (43)6.18 (157)2.6 (1.18)1-1/4 (32)1.65 (42)2.87 (73)1.85 (47)5.2 (132)1.89 (48)2.95 (75)4.67 (119)2.46 (62)1.93 (49)8.45 (215)7.1 (3.22)Figure 8: Combination Commissioning Valve and Automatic Flow Limiting ValvePP1 Series Piping Packages for VG1000 Series Ball Valves Product Bulletin9Calibrated Manual Balancing Valve with Shut-Off Ball ValveThis valve includes the following accessories:•Lockable adjustment knob with scale•Two 1/4 in. MNPT pressure and temperature test plugs •Commissioning tagSee Figure9 and Table9 for the dimensions of the calibrated manual balancing valve with shut-off ball valve. Calibrated Manual Balancing Valve Flow ChartsSee Figure10 through Figure12 for flow charts of the 3/4 in., 1 in., and 1-1/4 in. calibrated manual balancing valves.Table 9: Calibrated Manual Balancing Valve with Shut-Off Ball Valve Dimensions, in. (mm)SizeABCDEFL (max)GL1 (max)T (max)Weight, lb (kg)3/4 (19)2.03 (52)3.12 (79)0.66 (17)2.20 (56)2.28 (58)3.66 (93)-4.68 (119)6.23 (158)1.55 (39)2.4 (1.09)1 (25)2.18 (55)3.42 (87)0.81 (21)2.51 (64)2.62 (67)4.36 (111)-5.55 (141)7.55 (192)2.00 (51)3.4 (86)1-1/4 (32)2.32 (59)3.70 (94)1.00 (25)3.29 (84)3.11 (79)5.05 (128)-6.25 (159)8.25 (210)2.00 (51)5.2 (132)Figure 9: Calibrated Manual Balancing Valve with Shut-Off Ball ValveNext >