Master Catalog 125 Pressure Controls Section P Product/Technical Bulletin P100 Issue Date 0618 © 2018 Johnson Controls 1 Code No. LIT-125505 www.penncontrols.com The P100 Series Encapsulated Pressure Controls are compact, economical, direct-mount, snap-action, On/Off pressure controls, available in a wide variety of factory-calibrated, non-adjustable pressure setpoints. The P100 controls are designed primarily for direct or pilot duty control of motors and other refrigeration or air conditioning application loads requiring precise, repeatable pressure control over a wide range of ambient conditions. The P100 controls are available with a variety of pressure connection styles, electrical ratings, and switch actions. A high-pressure manual reset lockout is available on some models. Figure 1: Examples of Standard P100 Encapsulated Pressure Controls Features and Benefits Compact Size and Lightweight Construction Allows for mounting control directly to refrigeration piping or pressure tap points, and reduces space needed for controls Tamper-proof, Factory-Calibrated Pressure Setpoints Provides accurate, repeatable pressure control at pressures ranging from vacuum to 750 psig Optional Trip-Free Manual Reset Provides a manual-reset lockout function for unmonitored equipment that cannot be overridden or reset until system pressure returns to a specified level Optional Heavy Duty Electrical Contacts Provides direct inline control of most single phase fractional horsepower motors P100 Series Encapsulated Pressure Controls 2 P—P100 Series Encapsulated Pressure Controls Product/Technical Bulletin O verview and Application The P100 Series Encapsulated Pressure Controls are designed for economical, compact, direct-mount, On/Off pressure control in refrigeration and air conditioning applications, and are compatible with all common non-corrosive refrigerants. P100 controls may also be used for other non-corrosive fluid applications. IMPORTANT: Except for those models listed as Refrigeration Pressure Limiting Controls, the P100 series pressure controls are intended to control equipment under normal operating conditions. Where failure or malfunction of a P100 pressure control could lead to an abnormal operating condition that could cause personal injury or damage to the equipment or other property, other devices (limit or safety controls) or systems (alarm or supervisory systems) intended to warn of or protect against failure or malfunction of the P100 pressure control must be incorporated into and maintained as part of the control system. Standard P100 controls are available in a variety of factory set, non-adjustable pressure setpoints. (See Table 1.) Non-standard models with customer specified setpoints are available in quantity orders only. (See Ordering Information.) Some P100 control models are available with environmentally sealed electrical contacts, suitable for use in a wide range of ambient conditions. Standard P100 controls feature Single-Pole, Single-Throw (SPST) electrical switches. P100A type controls feature SPST open-low switch action and automatic reset, and are typically used for low-pressure cut-out and condenser fan cycling applications. P100C type controls feature SPST open-high switch action and automatic reset and are typically used for high-pressure cut-out applications. P100D type controls feature SPST open-high switch action and a manual-reset lockout mechanism for high-pressure lockout applications. P100E type controls are non-standard models that feature a Single-Pole, Double-Throw (SPDT) switch. Standard P100 control models are supplied with 48 in. wire leads. Some standard models have a conduit clamp for 3/8 in. flexible metal conduit or conduit box with an opening for a 1/2 in. conduit connector. (See Figure 1 and Table 1.) Standard P100 controls are available with standard electrical duty ratings. P100 controls with heavy duty electrical ratings are available in quantity orders. (See Electrical Ratings and Ordering Information.) Standard P100 controls have a 1/4 in. SAE brass female flare fitting with an internal Schrader Valve depressor. A variety of other pressure connection styles are available on non-standard models, in quantity orders, including 2 in. long, 1/4 in. diameter, copper-clad steel Thermal Isolation Fittings (TIFs). (See Figure 5, Dimensions, and Ordering Information.) Non-standard models are also available with 1/4 in. male quick-connect spade terminals, wire leads of various lengths, and wire leads with 1/4 in. male or female quick-connect terminals. (See Figures 2 and 5, Dimensions, and Ordering Information.) O peration The P100 controls are snap-acting diaphragm pressure controls that respond to system pressure changes at specified non-adjustable, factory-calibrated setpoints. A bowed, stainless steel, snap-acting disc reverses its curvature when pressurized to the specified actuation setpoint. When the disc snaps, it drives a set of electrical contacts open or closed, depending on the controls switch action. When the applied pressure returns to the specified deactuation setpoint on automatic reset controls, the snap-acting disc and electrical contacts reset to their original position. On high-pressure manual reset controls the disc remains in the reversed curvature position until the deactuation pressure is reached, and the manual reset button is pushed; returning the disc to its original position and closing the electrical contacts. A “trip free” internal latching mechanism on manual reset controls does not allow the control to be reset until the system pressure reaches the specified deactuation setpoint, even if the reset button is held fully depressed. P—P100 Series Encapsulated Pressure Controls Product/Technical Bulletin 3 D imensions 1/4 in. SAE Female Flare Fitting with Depressor 7/8 (22) 2-7/16 (62) 9/16 (14) Standard P100AP, CP Type Pressure Controls 7/8 (22) 2 (51) 1-7/8 (48) Copper-Clad TIF (Thermal Isolation Fitting) 1/4 (6) P100 Pressure Control with TIF Pressure Connection 7/8 (22) 1/4 in. SAE Female Flare Fitting with Depressor 1-3/4 (44) 1/4 in. ‘Quick Connect’ Electrical Tabs P100 Pressure Control with ‘Quick Connect’ Electrical Connections and Schrader Fitting with Valve Depressor 3/32 in. Copper Refrigeration Capillary Tube Capillary Tube Termination Options Straight Capillary Tube 1/4 in. Bulbed Tube 1/4 in. Bulbed Tube with Bulge 1-1/4 (32) Max. 3 (76) Max. 1-11/16 (43) 3/32 (2) 7/8 (23) Max. (6) 1/4 (6) 1/8 (3) 7/8 (23) Max. Manual Reset Button P100 Pressure Control with Panel Mount Design, Manual Reset, Capillary Tube, and Available Capillary Termination Options 1-1/8 2 (51) (29) Manual Reset Button 1/4 in. SAE Female Flare Fitting with Schrader Valve Depressor P100DA Type Pressure Controls 1/4 Figure 2: Typical P100 Pressure Control Dimensions, in. (mm) Note: These dimensions are nominal and subject to accepted manufacturing tolerances and application variables. 4 P—P100 Series Encapsulated Pressure Controls Product/Technical Bulletin M ounting The compact size and lightweight construction of the P100 series controls allows mounting the control directly to the refrigeration piping or almost any other convenient pressure tap point on the system. Observe the following guidelines when installing the P100 controls. IMPORTANT: If these controls are installed on equipment containing hazardous or regulated materials, such as refrigerants or lubricants, the installer and user should observe all regulations governing the handling and containment of those materials. IMPORTANT: Pressure tap points should be located on the top side of the refrigerant lines. This reduces the possibility of sediment accumulating in the control. Do Not Over Tighten Flare Nuts on Pressure Connection Fittings. Over tightening flare connections may damage the threads on the flare nuts or flare connectors, and result in refrigerant leaks. Do not exceed 9 lb . ft [12 N . m] of torque when tightening brass flare connections. Avoid Severe Pressure Pulsation on High-Side Pressure Connections. Install P100 controls on pressure tap points away from the compressor discharge, to minimize the affects of pressure pulsation from reciprocating compressors. Note: Refer to Brazing a P100 with a Thermal Isolation Fitting Application Note (LIT-125512) for guidelines on mounting controls with TIF pressure connections. W iring P100 Encapsulated Pressure Controls are available with several switch options and electrical ratings. Check the label on the control body for model number. Refer to the following guidelines and diagrams when wiring the P100 controls. ! WARNING: Risk of Electrical Shock. Disconnect power supply before making electrical connections to avoid possible electrical shock or equipment damage. IMPORTANT: Make all wiring connections in accordance with the National Electrical Code and all local regulations. Use copper conductors only. Do not exceed the control’s electrical rating. L1 L2 Load Open-high switch action: opens on pressure rise L1 L2 Load Open-low switch action: opens on pressure drop Figure 3: Wiring Diagrams for P100 Control Models with an SPST Switch SPDT Switch Position at Low Pressure (Open 1 to 3 and Close 1 to 2 on Rise) 2 1 3 1/4 in. Male Spade Terminal Locations 1 (C) 2 (N.O.) 3 (N.C.) L1 L2 Load Alarm Figure 4: Wiring Diagram and Terminal Locations for P100E Control Models with an SPDT Switch IMPORTANT: After mounting and wiring control, attach a reliable set of gauges to the controlled equipment and operate the equipment (at least) three cycles at the pressures necessary to verify control setpoints and proper operation. Do not exceed manufacturers’ recommended pressure ratings for the controlled equipment or any of its components when operating the controlled equipment. R epairs and Replacement Field repairs to the P100 pressure controls must not be made. For a replacement control, contact an authorized Johnson Controls Sales Representative or Distributor, or Refrigeration Application Engineering at 414-524-5535. P—P100 Series Encapsulated Pressure Controls Product/Technical Bulletin 5 O rdering Information Standard P100 Control Models Standard model P100 encapsulated pressure controls are available in single and quantity orders through Johnson Controls authorized distributors. Standard P100 control model features are listed in Table 1. Also, see Figure 1 for examples of standard models. Non-Standard P100 Control Models Non-standard P100 controls, built to customer specifications, are also available. Most non-standard models require a minimum order of at least 100 controls. Some models require a 250 piece minimum. Refer to Table 2, Figure 5, and the following list for available P100 control options. Contact Refrigeration Application Engineering at (414) 524-5535 to place quantity orders for non-standard P100 control models. Control Options for Quantity Orders Pressure Setpoints Setpoints between 10 in. Hg and 750 psig, and differentials up to 200 psi are available. Determine the required high setpoint for manual reset controls, and the high and low setpoints for automatic reset controls. Thermal Isolation Fitting (TIF) Options 2 in. straight, 1/4 in. diameter TIF 2 in. nibbed, 1/4 in. diameter TIF 2 in. straight, 1/4 in. diameter TIF with bulge stop Threaded Brass Female Fitting Options 1/4 in. SAE brass female flare fitting with internal Schrader valve depressor 1-1/2 in. straight 1/4 in. diameter copper tube with 1/4 in. SAE female flare nut 1/8 in. -27 NPT Threaded Brass Male Fitting Options 1/4 in. -18 NPT 1/8 in. -27 NPT 1/4 in. SAE flare Copper Capillary Tube Options (Available in 12, 24, and 36 in.) Copper capillary tube (.093 in. outside diameter) Copper capillary tube (.093 in. outside diameter) with 1/4 in. bulbed termination Copper capillary tube (.093 in. outside diameter) with 1/4 in. bulbed termination with bulge stop Control Switch Action Options Open-high, automatic reset Open-low, automatic reset Open-high, manual reset Electrical Contact Options (See Electrical Ratings.) SPST Standard duty SPST Heavy duty SPDT Heavy duty Electrical Termination Options Wire leads with 1/2 in. stripped ends Wire leads with 1/4 in. male or female quick-connect terminals 1/4 in. male quick-connect spade terminals on control body (automatic reset models only) Wire leads are available in various lengths. Control Enclosure Options Open (no enclosure or conduit clamp) Conduit clamp for 3/8 in. flexible metal conduit Conduit box with hole for 1/2 in. conduit connector Figure 5: Examples of Non-Standard P100 Pressure Control 6 P—P100 Series Encapsulated Pressure Controls Product/Technical Bulletin Table 1: Standard P100 Control Models Product Code Number Switch Action Setpoints - psig (kPa) Replaces: Opens Closes Ranco Robert- shaw Saginomiya Danfoss Klixon Supco Wilspec International Refrigeration Products Gemline P100AC-1C2 Open on Pressure Drop 5 (34) 20 (138) MPL-7001 - ACB-2UA318W - PS80-K2- F0305-020-005 SLP0520 HR201A020005D SLP0520 - P100AP-355C 5 (34) 30 (207) - 3100-002 - - - SLP0530 - - - P100AP-15C 10 (69) 25 (172) HR00011A1R702 3100-050 ACB-2UA97W 061F7523 PS80-K2- F0307-025-005 SLP1025 HR201A025010D SLP1025 - P100AP-201C 10 (69) 32 (221) MPL-7011 3100-050 ACB-2UA101 - - SLP1032 - SLP1032 - P100AC-2C2 15 (103) 30 (207) MPL-7002 - - - - - - - - P100AP-356C 20 (138) 45 (310) - 3100-003 ACB-2UA40W - - SLP2045 - - - P100AP-12C 25 (172) 50 (345) - - ACB-2UA143 - PS80-K2- F0316-050-005 SLP2550 HR201A050025D SLP2550 - P100AP-9C 25 (172) 80 (551) MPL-7003 3101-003 - - PS80-K2- F0325-080-005 SLP2580 HR201A080025D SLP2580 - P100AP-105C 30 (207) 60 (413) - 3100-004 ACB-2UA94 - - - - SLP3560 - P100AP-2C 35 (241) 60 (414) MPL-7004 3100-004 - - - SLP3560 - SLP3560 - P100AP-10C 40 (276) 60 (413) HR00011A1R704 - - - - - - - - P100AP-357C 40 (276) 80 (551) - 3100-052 ACB-2UA354W - PS80-K2- F0326-080-005 SLP4080 HR201A080040D SLP4080 - P100AP-361C 50 (345) 90 (620) - - - - PS80-KS- F0328-090-005 SLP5090 HR201A090050D SLP5090 - P100AP-358C 75 (517) 100 (689) - - ACB-2UA441W - - - - SLP75100 - P100AP-351C1 75 (517) 120 (827) - - - - - SFC75120 - - - P100AP-352C1 110 (758) 170 (1,171) - - - - - SFC110170 - - - P100AP-353C 1 126 (868) 264 (1,819) - - - - - SFC125265 - - - P100AP-3C1 150 (1,034) 225 (1,551) MPF-7008 - ACB-2UA685W - - SFC150225 - - - P100AP-359C1 165 (1,137) 215 (1,481) - 3100-215 ACB-2UA48W - - - - - - Continued on next page . . . P—P100 Series Encapsulated Pressure Controls Product/Technical Bulletin 7 Product Code Number (Cont.) Switch Action Setpoints - psig (kPa) Replaces: Opens Closes Ranco Robert- shaw Saginomiya Danfoss Klixon Supco Wilspec International Refrigeration Products Gemline P100AP-4C 1 Open on Pressure Drop 170 (1,172) 250 (1,724) - - ACB-2UA631W - - SFC170250 - - - P100AP-362C1 195 (1,344) 240 (1,654) - 3100-080 - - - - - - - P100AP-200C 1 195 (1,344) 275 (1,895) - - - - - - - - - P100AP-354C 1 210 (1,447) 275 (1,895) - - ACB-2UA319W - - SFC210275 - SFC210275 - P100EE-79C 300 (2,068) 370 (2,551) - - - - - - - - - P100AP-332C 1 300 (2,068) 400 (2,758) MPF7010 - ACB-2UA627W 061F7514 - SFC300400 - - - P100CP-157C Open on Pressure Rise 225 (1,550) 150 (1,034) - - - - - - - - - P100CP-158C 250 (1,723) 150 (1,034) - - - - PS80-K1-0336- 250-150 SHP250150 HR202A250150D SHP250150 - P100CP-159C 270 (1,860) 200 (1,378) - - - - - - - - - P100CC-9C2 275 (1,896) 175 (1,207) - 3100-112 ACB-2UB724W - - - - - - P100CP-91C 300 (2,067) 200 (1,378) - - ACB-2UB723W - PS80-K1-0341- 300-200 - HR202A300200D SHP300200 - P100CP-166C 325 (2,239) 225 (1,550) - - - 061F6080 PS80-K1-0346- 320-230 SHP325225 HR202A325230D - - P100CP-140C 350 (2,412) 245 (1,688) - 3100-150 ACB-2UB273W 061F3212 PS80-K1-0348- 350-245 - HR202A350245D SHP350250 - P100CP-160C 375 (2,584) 275 (1,895) - - ACB-2UB191 061F7509 - - - SHP375265 - P100CP-161C 400 (2,756) 200 (1,378) - 3100-152 - - PS80-K1-0357- 400-200 SHP400200 HR202A400200D SHP400200 - P100CP-162C 400 (2,756) 280 (1,929) - - - - PS80-K1-0358- 400-280 SHP400280 HR202A400280D SHP400280 - P100EE-78C 400 (2,756) 300 (2,068) - - - - - - - - - P100CP-1C 400 (2,758) 300 (2,068) MPH-7107 3100-151 ACB-2UB35 061FS14 PS80-K1-0359- 400-300 SHP400300 HR202A400300D SHP400300 PC 151 Continued on next page . . . 8 P—P100 Series Encapsulated Pressure Controls Product/Technical Bulletin Product Code Number (Cont.) Switch Action Setpoints - psig (kPa) Replaces: Opens Closes Ranco Robert- shaw Saginomiya Danfoss Klixon Supco Wilspec International Refrigeration Products Gemline P100CP-156C Open on Pressure Rise 410 (2,825) 290 (1,998) - - - - - - - - - P100CP-163C 425 (2,928) 300 (2,067) - - - - PS80-K1-0360- 425-300 SHP425300 HR202A425300D SHP425300 - P100CP-2C 425 (2,930) 325 (2,241) MPH-7108 3100-100 ACB-2UB282W - - SHP425325 - - PC 100 P100CP-164C 450 (3,101) 250 (1,723) - - - - PS80-K1-0363- 450-250 SHP450250 HR202A450250D SHP450250 - P100CP-38C 500 (3,447) 325 (2,241) - - - - - - - - - P100CP-165C 600 (4,134) 475 (3,273) HR00011B1R704 - - 061F7517 - SHP600475 - - - P100CP-85C 665 (4,585) 565 (3,895) - - - - - SHP665565 - - - P100DA-35C 350 (2,413) Lockout Manual Reset - - ACBPC45M - - - - - - P100DC-3C3 375 (2,586) Lockout Manual Reset - - - - - - - SMR375 - P100DA-1C 410 (2,827) Lockout Manual Reset - 3100-103 ACBPB115M - 29PSL012-24 SMR410 HM202A410000D SMR410 PC 103 P100DA-100C 415 (2,859) Lockout Manual Reset - 3100-103 - - 29PSL004-1 - HM202A415000D SMR410 - P100DA-101C 440 (3,032) Lockout Manual Reset - - - - - SMR440 - SMR440 - P100DA-2C 475 (3,275) Lockout Manual Reset - 3100-106 - - - - HM202A475000D - - P100DA-86C 575 (3,964) Lockout Manual Reset - - - - - SMR575 - - - P100DA-81C 630 (4,343) Lockout Manual Reset - - - - - SMR630 - - - 1 Models are designed for condenser fan cycling. 2 Includes conduit clamp for 3/8 in. flexible metal conduit. 3 Includes conduit box with opening for 1/2 in. conduit connector. P—P100 Series Encapsulated Pressure Controls Product/Technical Bulletin 9 Table 2: P100 Pressure Control Model Selection Matrix P100 Direct mount, encapsulated pressure switch A SPST Open-low switch action, automatic reset C SPST Open-high switch action, automatic reset D SPST Open-high switch action, manual reset lockout E SPDT, automatic reset A Open construction (no conduit clamp or conduit box) C Conduit clamp or conduit box E Heavy duty electrical contacts (high current capacity) models G High cycle life (250,000 cycles) models, open construction (no conduit clamp or conduit box) J High cycle life (250,000 cycles) models, with conduit clamp or conduit box P Open construction (no conduit clamp or conduit box), upgraded style Note: Not all matrix combinations are available. To verify product availability and for quantity orders of non-standard items, contact Johnson Controls/PENN Refrigeration Application Engineering at (414) 524-5535. E lectrical Ratings Table 3: Standard Duty Electrical Contact Ratings Switch Action—Model Numbers SPST—P100AA, AC, AG, AJ, CA, CC, CG, CJ, DA, and DC SPST—P100AP, CP Motor Ratings 120V 240V 120V 240V AC Full Load Ampere 5.8 2.9 6.0 6.0 AC Locked Rotor Ampere 34.8 15.0 36.0 36.0 Non-Inductive Ampere - - - - Inductive Ampere - - - - Pilot Duty 375 VA 375 VA Table 4: Heavy Duty Electrical Contact Ratings Switch Action—Model Numbers SPST—P100AE and CE SPDT—P100EE Motor Ratings 120V 240V 120V 240V Contact Type N.O. N.C. N.O. N.C. N.O. N.C. N.O. N.C. AC Full Load Ampere 13.0 13.0 10.0 10.0 5.8 13.0 2.9 10.0 AC Locked Rotor Ampere 65.0 60.0 45.0 45.0 34.8 60.0 17.4 45.0 Non-Inductive Ampere 13.0 25.0 10.0 25.0 10.0 25.0 5.0 25.0 Inductive Ampere 15.0 15.0 15.0 15.0 15.0 15.0 15.0 15.0 Pilot Duty 278 VA 125 VA 278 VA 125 VA 278 VA 125 VA 278 VA 125 VA 10 P—P100 Series Encapsulated Pressure Controls Product/Technical Bulletin S pecifications Product P100 Encapsulated Pressure Controls Electrical Ratings 120 and 240 VAC at 50/60 Hz (See Tables 3 and 4 for ampere ratings.) Burst Pressure Maximum Overpressure 3,500 psi (24,132 kPa) 250 psi (1,724 kPa) overpressure rating for P100 controls with 20 to 100 psi (138 to 690 kPa) working pressure 600 psi (4,137 kPa) overpressure rating for P100 controls with 100 to 500 psi (690 to 3,448 kPa) working pressure 800 psi (5,516 kPa) overpressure rating for P100 controls with 500 to 700 psi (3,447 to 4,826 kPa) working pressure Refrigerant Temperature -65 to 275°F (-54 to 135°C) Ambient Temperature Operating: -20° to 150°F (-29° to 66°C) Shipping: -40° to 185°F (-40° to 85°C) Dielectric Strength 750 Vrms Across Open Contacts 1,550 Vrms (minimum) Terminals to Fitting Ambient Humidity 0 to 95% RH non-condensing; Maximum Dew Point: 85°F (29°C) Agency Listings UL Recognition (US): File SA516, CCN SDFY2 UL Recognition (Canada): File SA516, CCN SDFY8 The performance specifications are nominal and conform to acceptable industry standards. For application at conditions beyond these specifications, contact Johnson Controls/PENN Refrigeration Application Engineering at (414) 524-5535. Johnson Controls shall not be liable for damages resulting from misapplication or misuse of its products. www.penncontrols.com ® Johnson Controls and PENN are registered trademarks of Johnson Controls in the United States of America and/or other countries. All other trademarks used herein are the property of their respective owners. © Copyright 2018 by Johnson Controls. All rights reserved. Next >