Product/Technical Bulletin Issue Date October 2017 © 2017 Johnson Controls 1 Code No. LIT- 1201465 www.johnsoncontrols.com M9116 Series Proportional Control Electric Non-spring Return Actuators The M9116-GGx-2 and M9116-HGx-2 Series direct-mount electric actuators operate on 24 VAC or VDC power. These actuators are available for use with proportional controllers. These bidirectional actuators do not require a damper linkage, and are easily installed on a damper with a round shaft up to 3/4 in. (19 mm) in diameter or a square shaft up to 5/8 in. (16 mm). They may be direct- or remote-mounted to a damper. A single M9116-GGx-2 or M9116-HGx-2 model delivers 140 lb∙in (16 N∙m) of torque. Two HGx models in tandem deliver twice the torque, 280 lb·in (32 N∙m). The angle of rotation is mechanically adjustable from 0 to 90° in 5-degree increments. Integral auxiliary switches are available to indicate end-stop position or to perform switching functions at any angle within the selected rotation range. Jumpers on the actuator allow users to select the direction of action, range of control input, and calibration (fixed or adjustable). Position feedback is available through a 0 to 10 VDC signal. Figure 1: M9116 Series Actuator Features and Benefits Output Position Feedback Provides simple, closed-loop control with accurate position sensing Electronic Stall Detection Ensures higher reliability by deactivating the actuator motor when a stall condition is detected Zero and Span Adjustment (HGx Models) Allows sequential operation of dampers from a single input signal of 0 (2) to 10 VDC, 0 (4) to 20 VDC, or 0 (4) to 20 mA Removable Coupler Allows adjustment of the rotation range from 0 to 90° Steel U-bolt Clamp Provides four-point damper shaft gripping Combination of Actuator, Linkage and Ball-style Valve Regulates the flow of hot or chilled water, 50% glycol solution, and low pressure steam Jumper-selectable Rotation Direction and Manual Gear Release Simplifies installation, setup, and field adjustments Noise Filter Eliminates repositioning due to line noise National Pipe Thread (NPT) Threaded Housing Provides easy connection for electrical fittings 2 M9116 Series Proportional Control Electric Non-spring Return Actuators Submittal Bulletin Application IMPORTANT: This device is not designed or intended to be used in or near environments where explosive vapors or gases could be present, or environments where substances corrosive to the device’s internal components could be present. M9116-GGx-2 and M9116-HGx-2 actuators are designed to position air dampers and valves in Heating, Ventilating, and Air Conditioning (HVAC) systems. Applications include: • positioning return air or exhaust dampers • controlling face and bypass dampers • positioning blades for variable volume fans Two of the M9116-HGx-2 models provide twice the amount of running torque of a single unit when mounted in tandem. Refer to the manufacturer’s information to properly size the damper, valve, and/or actuator. Spring return actuators, such as Johnson Controls® M9208 and M9220 Series, are recommended for use with outdoor air dampers in cold climates. Operation IMPORTANT: The M9116 Series proportional actuators are intended to control equipment under normal operating conditions. Where failure or malfunction of an M9116 proportional actuator could lead to an abnormal operating condition that could cause personal injury or damage to the equipment or other property, other devices (limit or safety controls), or systems (alarm or supervisory) intended to warn of, or protect against, failure or malfunction of the M9116 proportional actuator must be incorporated into and maintained as part of the control system. M9116-GGx-2 and M9116-HGx-2 actuators operate on 24 VAC at 50/60 Hz or 24 VDC. These compact actuators use a DC motor with stall detection circuitry that operates throughout the entire stroke. The GGx and HGx models employ noise-filtering techniques on the control signal to eliminate repositioning due to line noise. Rotation is mechanically limited to 93° by integral end-stops. The position of the actuator is marked from 0 to 90° on the cover. An anti-rotation bracket prevents lateral movement of the actuator. Press the spring-loaded gear release on the actuator cover to disengage the gear train for manual repositioning of the coupler. Dimensions See Figure 2 for actuator dimensions. 2.5464.59060030Conduit Plug Centers7.091801.7344Anti-rotation BracketDimensions0306090ShaftDimensionsShaftDimensions3.941004.921250.37 to 0.810 to 20271.38355.431385.751464.881243.13792.13541.88481.38351.220.37 to 0.6310 to 16CoverRemoval1.04 Figure 2: Actuator and Anti-Rotation Bracket Dimensions, in. (mm) M9116 Series Proportional Control Electric Non-spring Return Actuators Submittal Bulletin 3 Ordering Information Table 1: Actuator Models and Accessories Product Code Number Description M9116-GGA-2 140 lb∙in (16 N∙m) electric non-spring return actuator with proportional control and 0 to 10 VDC feedback M9116-GGC-2 140 lb∙in (16 N∙m) electric non-spring return actuator with proportional control, 0 to 10 VDC feedback input, and two SPDT 24 VAC auxiliary switches M9116-HGA-2 140 lb∙in (16 N∙m) or 280 lb·in (32 N m) in tandem, electric non-spring return actuator with proportional control, 0 to 10 VDC feedback input, adjustable zero and span M9116-HGC-2 140 lb∙in (16 N∙m) or 280 lb·in (32 N m) in tandem, electric non-spring return actuator with proportional control, 0 to 10 VDC feedback input, adjustable zero and span, and two SPDT 24 VAC auxiliary switches DMPR-KR003* Sleeve Pin Kit for Johnson Controls round dampers with a 5/16 in. (8 mm) diameter shaft DMPR-KC003* Blade Pin Extension without Bracket for Johnson Controls D-1300 direct-mount applications DMPR-KC254 Inside Frame Mounting Kit for damper applications requiring the actuator within the airstream M9000-103 14 VA Transformer, 120/24 VAC, 60 Hz, Class 2 M9000-104 14 VA Transformer, 230/24 VAC, 60 Hz, Class 2 M9000-105 Pluggable 3-terminal block M9000-150 Damper Mount Linkage Kit for remote inside duct mounting an M9116 actuator to a 3-blade to larger damper (not intended for a Johnson Controls damper) M9000-151 Base Mount Linkage Kit for remote inside duct mounting (not intended for tandem application) M9000-153 Crank Arm Kit for remote mounting (not intended for tandem application) M9000-154 1 in. Jackshaft Coupler Kit for mounting on a 1 in. diameter damper shaft M9000-155 Manual Handle for positioning a damper or valve when power is removed from an M91xx actuator M9000-158 Mounting Kit to tandem mount two M9116 GGx or HGx models on a damper. M9000-160 Replacement anti-rotation bracket for M91xx Series actuators * Furnished with the damper and may be ordered separately. 4 M9116 Series Proportional Control Electric Non-spring Return Actuators Submittal Bulletin Technical Specifications Product M9116 Series Proportional Control Electric Non-spring Return Actuators Power Requirements 20 to 30 VAC at 50/60 Hz or 24 VDC ±10%; 7.5 VA supply, Class 2 Input Signal 0 (2) to 10 VDC, 0 (4) to 20 VDC, or 0 (4) to 20 mA Input Signal Adjustments (Voltage Input or Current Input): Jumper selectable: 0 (2) to 10 VDC, 0 (4) to 20 VDC, or 0 (4) to 20 mA Adjustable: Zero, 0 to 6 VDC, 0 to 12 VDC, or 0 to 12 mA Span, 2 to 10 VDC, 4 to 20 VDC, or 4 to 20 mA Factory Setting: 0 to 10 VDC, 0 to 20 mA, CW rotation with signal increase Action is jumper selectable Direct (CW) or Reverse (CCW) with signal increase. Input Impedance Voltage Input, 205,000 ohms for 0 (2) to 10 V and 410,000 ohms for 0 (4) to 20 V Current Input, 500 ohms Feedback Signal 0 to 10 VDC or 2 to 10 VDC for 90° (10 VDC at 1 mA) Corresponds to input signal span selection. Auxiliary Switch Rating xGC: Two Single-Pole, Double-Throw (SPDT) switches rated at 24 VAC 1.5 A inductive, 3.0 A resistive; 35 VA maximum per switch, Class 2 Mechanical Output (Running Torque) 140 lb∙in (16 N∙m) for one unit, 280 lb∙in (32 N∙m) for two in tandem (HGx) Audible Noise Rating 45 dBA at 1 m Rotation Range 0 to 90° in 5-degree increments, mechanically limited to 93° Rotation Time 80 seconds at 50% rated load, 70 to 115 seconds for 0 to 140 lb·in (0 to 16 N∙m) Electrical Connection Screw terminals for 22 to 14 AWG; maximum of two 18, 20, or 22 AWG per terminal Mechanical Connection 3/8 to 3/4 in. (10 to 20 mm) diameter round shaft or 3/8 to 5/8 in. (10 to 16 mm) square shaft Enclosure NEMA 2, IP42 Ambient Conditions Operating: -4 to 122°F (-20 to 50°C); 0 to 95% RH, noncondensing Storage: -40 to 186°F (-40 to 86°C); 0 to 95% RH, noncondensing Dimensions (H x W x D) 7.09 x 3.94 x 2.54 in. (180 x 100 x 64.5 mm) Shipping Weight 2.9 lb (1.3 kg) Agency Compliance United States: UL Listed, CCN XAPX, File E27734; to UL 873, the Standard for Temperature Indicating and Regulating Equipment, Eleventh Edition Canada: UL Listed, CCN XAPX7, File E27734; Canadian Standard C22.2 NO. 24-93, Standard for Temperature Indicating and Regulating Equipment, Eighth Edition Europe: CE Mark – Johnson Controls declares that this product is in compliance with the essential requirements and other relevant provisions of the EMC Directive 2004/108/EC and Low Voltage Directive 2006/95/EC. The performance specifications are nominal and conform to acceptable industry standards. For application at conditions beyond these specifications, consult the local Johnson Controls office. Johnson Controls shall not be liable for damages resulting from misapplication or misuse of its products. Building Technologies & Solutions 507 E. Michigan Street, Milwaukee, WI 53202 Metasys® and Johnson Controls® are registered trademarks of Johnson Controls All other marks herein are the marks of their respective owners. © 2017 Johnson Controls Next >