FANs 125, 121, 930, 930.5 Product/Technical Bulletin A99 Issue Date 1118 © 2018 Johnson Controls 1 Part No. 24-7664-1636, Rev. B www.penncontrols.com Code No. LIT-125186 The A99B Series Temperature Sensors are passive PTC (Positive Temperature Coefficient) sensors. The A99B sensors are splashproof and are designed to measure temperature in a variety of refrigeration applications. Several accessories allow easy tailoring of the temperature sensor to various mounting configurations. Applications include temperature sensing for freezers and coolers, as well as in defrost termination sensing, space and return air temperature sensing, and condenser fan cycling. Figure 1: A99B Temperature Sensors Features and Benefits Variety of Lead Lengths Encompasses most application requirements and simplifies wiring sensors Assortment of Mounting Hardware Available Provides configuration for many applications— customizable Very Accurate Sensing Element Provides excellent performance in a wide variety of control applications Stainless Steel Sensor Bulb Allows use in more applications than other types of bulbs; no corrosion A99B Series Temperature Sensors 2 A99B Series Temperature Sensors Product/Technical Bulletin A pplication Overview IMPORTANT: All A99B Series Sensors are designed for use only with operating controls. Where an operating control failure would result in personal injury and/or loss of property, it is the responsibility of the installer to add devices (safety, limit controls) or systems (alarm, supervisory) that protect against, or warn of, control failure. The A99B temperature sensor line offers an economical solution for a wide variety of temperature sensing needs in refrigeration and HVAC applications. Typical temperature sensing applications and environments include: • freezers • display cases • walk-in coolers • reach-in coolers • defrost termination temperature sensing • condenser fan cycling • space and return air temperature sensing • outdoor air sensing • process cooling and heating S ensor Temperature Averaging Multiple sensors may be wired in a series parallel arrangement to provide an average temperature reading in an area when one sensor cannot provide a representative temperature reading. This can be accomplished with 4, 9, 16, etc., (22, 32, 42, etc.) sensors. In a series parallel arrangement, there must always be the same number of parallel-connected sensors as there are series connected sensors. In Figures 2-4, each parallel leg is represented as a column of sensors and each series leg as a row of sensors. To Controller SensorSensor Sensor Sensor Figure 2: 4-Sensor Averaging Wiring To Controller SensorSensorSensor SensorSensorSensor SensorSensorSensor Figure 3: 9-Sensor Averaging Wiring To Controller Sensor Sensor Sensor Sensor Sensor Sensor Sensor Sensor Sensor Sensor Sensor Sensor Sensor Sensor Sensor Sensor Figure 4: 16-Sensor Averaging Wiring A99B Series Temperature Sensors Product/Technical Bulletin 3 D imensions 1/4 (6) 2 (50) Figure 5: A99B Sensor, in. (mm) A ccessories A99B series accessories include the following: 3 (76) Dia. 3/8 (9.3) 4 3/4 (119) 7/8 (23) 4 1/2 (113.5) 1 11/16 (42) 1 3/8 (35) EMT Conduit Adapter ADP11A-600R 1/2 (13) Sun Shield SHL10A-603R 9 1/8 (229) 1 3/4 (44) 4 5/16 (110) 1 (25.4) 1 (25.4) Surface Mount Clip A99-CLP-1 1/4 (6) PVC Enclosure BOX10A-600R Figure 6: Available Accessories, in. (mm) O peration The A99B sensor incorporates a PTC silicon sensing element whose resistance increases with an increase in temperature. The sensor has a reference resistance of 1,035 ohms at 77°F (25°C). Each element is calibrated according to a standard graph, as shown in Table 2. The A99B series sensors are typically used with Johnson Controls/PENN System 450™ controls, MR Defrost controls, MS Multi-Stage controls, and A421 Electronic Temperature Controls. The A99B sensors can also be used with Johnson Controls System 27 NOVA; A255 fan speed control modules; and R78, DX-9100, XP-9102, XPA-4x1, System 350™ controls, A419 Electronic Temperature controls, and XPA-8x1 products. M ounting Mounting Considerations The A99B sensor may be mounted in virtually any position. To ensure proper operation of the A99B Series sensors, observe the following guidelines: • Mount sensors in areas where they are exposed to representative temperature conditions and sufficient air mixing. Avoid mounting the sensors where air stratification exists. • Avoid areas subject to excessive mechanical vibration or electrical noise. • For outdoor applications, avoid areas where the sensor will be exposed to direct sunlight because this causes the sensor to read a higher temperature. The north side of the building is preferred for outdoor sensors. If not possible, install a sun shield. • Use a thermally conductive paste where appropriate to improve the thermal contact with the sensor. • Do not subject silicon cable (A99BC) to any silicon-based fluids, as this will degrade the cable. 4 A99B Series Temperature Sensors Product/Technical Bulletin Mounting Using an Immersion Well 1. Select the mounting location in the pipe line. A 1/2 in., 14 NPT, opening is required to properly install the immersion well (WEL11A-601R). The pipe’s diameter must be greater than the length of the well probe. 2. Insert an appropriate amount of thermally conductive paste in the well. 3. Install the immersion well. Tighten hex nut securely using a wrench. Tighten with Wrench 1/2 inch 14 NPT Opening Figure 7: Installing the Immersion Well 4. Using a straight slot screwdriver, loosen the set screw at top of the immersion well. 5. Thread the spring, then the bushing, onto the sensor lead. Figure 8: Insert Sensor, Spring, and Bushing 6. Insert sensor, spring, and bushing into well, so that at least one-half of the bushing is inserted into the well, as shown in Figure 8 (bushing will compress spring). 7. Tighten the set screw against the bushing. Mounting with a PVC Enclosure The PVC enclosure can be mounted in a variety of ways. See Figure 6 for mounting dimensions. When mounting the PVC enclosure, refer to the Mounting Considerations section, as well as the following: • To minimize false readings caused by air movement through the conduit hole, seal that part of the enclosure after the sensor has been inserted. • If a conduit connection is required, snap the conduit adapter into the bottom opening of the enclosure and tighten the adapter’s set screw. 1. Loosen the two PVC enclosure screws and remove the front plate. Sensor Sensor Clip Front Plate PVC Enclosure Screws Figure 9: PVC Enclosure 2. Thread the sensor through the bottom opening and snap the sensor in the sensor clip inside the PVC enclosure. 3. Replace the front plate on the PVC enclosure and firmly tighten the screws. A99B Series Temperature Sensors Product/Technical Bulletin 5 W iring ! WARNING: Shock Hazard. Disconnect all power to the controller that the sensor is connected to before wiring or servicing. For wiring, follow the instructions below: • Make sure all wiring conforms to the National Electric Code and local regulations. • Run high and low voltage wiring in separate conduits. For applications in critical industrial environments, use a sensor with a shielded cable (A99BA). • If wire is added to the sensor leads, additional resistance may affect the sensor reading. Longer wires increase resistance, which causes a shift in the sensor temperature reading. Note: At the wire lengths listed in Table 1, the error in the sensed temperature is less than 1°F (0.5°C). Table 1: Maximum Sensor Wire Lengths (for less than 1°F error) Wire Gauge Wire Length AWG Feet Meters 14 AWG 800 244 16 AWG) 500 152 18 AWG 310 94 20 AWG 200 61 22 AWG 124 38 • Shielded Cable Models (A99BA) Only: For all controls, including the Johnson Controls/PENN System 350, MR, MS, and A419, connect the sensor cable shield to the controller per the controller’s instructions. C heckout Procedure Before applying power, make sure installation and wiring connections are according to job specifications. After necessary adjustments and electrical connections have been made, operate the system and observe at least three complete cycles before leaving the installation. T roubleshooting Check the sensor for proper resistance: 1. Disconnect the sensor from the control. 2. Take a temperature reading at the sensor location. Be sure to let the thermometer stabilize before taking a reading. 3. Use the temperature reading from Step 2 to determine the expected sensor resistance from Table 2. 4. Using an ohmmeter, measure the actual resistance across the two sensor leads. 5. Compare the expected resistance to the actual resistance. 6. If the sensor's actual resistance deviates substantially from the expected resistance found in Table 2, replace the sensor. 6 A99B Series Temperature Sensors Product/Technical Bulletin -40 -20 0 20 40 60 80 100 120 140 160 180 200 220 240 260 500700900110013001500170019002100 Resistance in Ohms T e m p e r a t u r e ( ° F ) Figure 10: Resistance Scale for Fahrenheit Temperatures -40 -20 0 20 40 60 80 100 120 500700900110013001500170019002100 Resistance in Ohms T e m p e r a t u r e ( ° C ) Figure 11: Resistance Scale for Celsius Temperatures Table 2: Resistance vs. Temperature °F (°C) Resistance in Ohms °F (°C) Resistance in Ohms -40 (-40) 613 113 (45) 1195 -31 (-35) 640 122 (50) 1237 -22 (-30) 668 131 (55) 1279 -13 (-25) 697 140 (60) 1323 -4 (-20) 727 149 (65) 1368 5 (-15) 758 158 (70) 1413 14 (-10) 789 167 (75) 1459 23 (-5) 822 176 (80) 1506 32 (0) 855 185 (85) 1554 41 (5) 889 194 (90) 1602 50 (10) 924 203 (95) 1652 59 (15) 960 212 (100) 1702 68 (20) 997 221 (105) 1753 77 (25) 1035 230 (110) 1804 86 (30) 1074 239 (115) 1856 95 (35) 1113 248 (120) 1908 104 (40) 1153 Sensor accuracy is within 0.9F° (0.5C°) between 5 and 167°F (-15 and 75°C). Tolerance increases at temperatures outside this range, as shown in Figure 12. Temperature °F (°C) 2.7 (1.50) 1.8 (1.00) 0.9 (0.50) 0.00 -0.9 (-0.50) -1.8 (-1.00) -2.7 (-1.50) -40 (-40) -4 (-20) 32 (0) 68 (20) 104 (40) 140 (60) 176 (80) 212 (100) 248 (120) E r r o r f r o m N o m i n a l F ° ( C ° ) Figure 12: Sensor Accuracy A99B Series Temperature Sensors Product/Technical Bulletin 7 R epairs and Replacement Field repairs or calibration must not be made. For replacement sensors, contact your nearest Johnson Controls/PENN representative. When contacting the supplier, state the model number of the sensor. The sensor model is printed on the yellow label wrapped around the sensor cable. O rdering Information Table 3: Sensors Product Code Number Description A99BA-200C PTC Silicon Sensor with Shielded Cable; Cable length 6-1/2 ft (2 m); Range: -40 to 212°F (-40 to 100°C) A99BB-25C PTC Silicon Sensor with PVC Cable; Cable length 9-3/4 in. (0.25 m); Range: -40 to 212°F (-40 to 100°C) A99BB-200C PTC Silicon Sensor with PVC Cable; Cable length 6-1/2 ft (2 m); Range: -40 to 212°F (-40 to 100°C) A99BB-200D PTC Silicon Sensor with PVC Cable Bulk Pack; contains 100 A99BB-200 sensors. Individual sensor cable length 6-1/2 ft (2 m); Range: -40 to 212°F (-40 to 100°C) A99BB-300C PTC Silicon Sensor with PVC Cable; Cable length 9-3/4 ft (3 m); Range: -40 to 212°F (-40 to 100°C) A99BB-500C PTC Silicon Sensor with PVC Cable; Cable length 16-3/8 ft (5 m); Range: -40 to 212°F (-40 to 100°C) A99BB-600C PTC Silicon Sensor with PVC Cable; Cable length 19-1/2 ft (6 m); Range: -40 to 212°F (-40 to 100°C) A99BC-25C PTC Silicon Sensor with High Temperature Silicon Cable Cable length 9-3/4 in. (0.25 m); Range: -40 to 248°F (-40 to 120°C) A99BC-300C PTC Silicon Sensor with High Temperature Silicon Cable Cable length 9-3/4 ft (3 m); Range: -40 to 248°F (-40 to 120°C) A99BC-1500C PTC Silicon Sensor with High Temperature Silicon Cable Cable length 49 ft (15 m); Range: -40 to 248°F (-40 to 120°C) Table 4: Accessories (See Figure 6 for illustration of accessories.) Product Code Number Description A99-CLP-1 Surface Mounting Clip for the A99B Temperature Sensor ADP11A-600R 1/2 in. diameter EMT Conduit Adapter (box of 10) for use with BOX10A-600R BOX10A-600R PVC Enclosure SHL10A-603R Sun Shield WEL11A-601R Immersion Well 8 A99B Series Temperature Sensors Product/Technical Bulletin S pecifications Product A99B Series Silicon Temperature Sensors Sensing Range Model A99BA and A99BB: -40 to 212°F (-40 to 100°C) Model A99BC: -40 to 248°F (-40 to 120°C) Reference Resistance 1,035 ohms at 77°F (25°C) Accuracy 0.9°F (0.5°C) between 5 and 167°F (-15 and 75°C). See Figure 12 for accuracy outside of this range. Sensor Construction Probe: Stainless Steel Sensor Lead Wire Insulation Model A99BA: Shielded PVC Cable Model A99BB: PVC Cable Model A99BC: High Temperature Silicon Cable Lead Wire Gauge 22 AWG Ambient Operating Conditions Model A99BA and A99BB: -40 to 212°F (-40 to 100°C); 0 to 100% RH, Condensing Model A99BC: -40 to 248°F (-40 to 120°C); 0 to 100% RH, Condensing Ambient Storage Conditions Model A99BA and A99BB: -40 to 221°F (-40 to 105°C); 0 to 100% RH, Condensing Model A99BC: -40 to 266°F (-40 to 130°C); 0 to 100% RH, Condensing Shipping Weight 1.4 oz (41 g) for 6 1/2 ft (2 m) sensor Accessories See Table 4. The performance specifications are nominal and conform to acceptable industry standards. For application at conditions beyond these specifications, consult Johnson Controls/Penn Application Engineering at (414) 274-5535. Johnson Controls shall not be liable for damages resulting from misapplication or misuse of its products. www.penncontrols.com ®Johnson Controls and PENN are registered trademarks of Johnson Controls in the United States of America and/or other countries. All other trademarks used herein are the property Of their respective owners. © Copyright 2018 by Johnson Controls. All rights reserved. Next >