PRODUCT DATA ® U.S. Registered Trademark Copyright © 1996 Honeywell Inc. • All Rights Reserved TG509, TG510, TG511, TG512 Versaguard™ Universal Thermostat Guards GENERAL The Versaguard™ Universal Thermostat Guards cover wall thermostats and protect against tampering, damage and unauthorized adjustment of thermostat settings. FEATURES ❥ Available in four sizes: mini, small, medium and large, to fit virtually all thermostats. ❥ Used in both new and existing applications. ❥ Constructed of smoke-colored transparent polycarbonate, off-white opaque polycarbonate, opaque plastic, clear plastic or off-white painted steel. ❥ Opaque plastic guards match commercial interior decorating schemes. ❥ Can be mounted on the wall or an exposed junction box. ❥ Smoke-colored transparent or off-white opaque polycarbonate ring base without wallplate, or opaque plastic wallplate and plastic ring base. All models include a guard cover, tumbler lock, two keys and a Honeywell logo insert. ❥ TG509F,G models permit thermostat calibration without ring base removal. ❥ Provision for Honeywell logo (included with all models) or OEM logo on guard cover. ❥ Ideal for office areas, lobbies, supermarkets, restaurants, clinics, hospitals, convenience stores, and similar applications. ❥ Tamper-resistant lock; key can be removed only when in the locked position. ❥ Vertical or horizontal mount. ❥ Guard base vents allow airflow for optimum thermostat performance. CONTENTS General...............................................................................1 Features..............................................................................1 Specifications......................................................................2 Ordering Information...........................................................2 Installation...........................................................................6 Checkout.............................................................................11 TG509 TG510A TG511D TG512B 68-0104-4TG509, TG510, TG511, TG512 VERSAGUARD™ UNIVERSAL THERMOSTAT GUARDS 68-0104—4 2 SPECIFICATIONS IMPORTANT The specifications listed in this publication do not include normal manufacturing tolerances. Therefore, this unit may not exactly match the listed specifications. Also, this product is tested and calibrated under closely controlled conditions, and some minor differences in performance can be expected if those conditions are changed. For exact engineering specifications, contact your Honeywell representative. TRADELINE® Models: TRADELINE® models are selected and packaged for ease of stocking, ease of handling, and maximum replacement value. TRADELINE® Models Available: TG509F Versaguard™ Universal Thermostat Guard: transparent polycarbonate cover (smoke tint) ring base and allen wrench. TG509G Versaguard™ Universal Thermostat Guard: opaque polycarbonate cover (off-white) ring base and allen wrench. ORDERING INFORMATION When purchasing replacement and modernization products from your TRADELINE® wholesaler or your distributor, refer to the TRADELINE® Catalog or price sheets for complete ordering number, or specify: 1.Order number. 2.Transparent (smoke tint) or opaque (off-white) polycarbonate (TG509 models only), clear or opaque plastic, or painted steel cover (off-white). 3.Accessory. If you have additional questions, need further information, or would like to comment on our products or services, please write or phone: 1.Your local Honeywell Home and Building Control Sales Office (check white pages of phone directory). 2.Home and Building Control Customer Relations Honeywell, 1885 Douglas Drive North Minneapolis, Minnesota 55422-4386 In Canada—Honeywell Limited/Honeywell Limitee, 35 Dynamic Drive, Scarborough, Ontario M1V 4Z9. International Sales and Service Offices in all principal cities of the world. Manufacturing in Australia, Canada, Finland, France, Germany, Japan, Mexico, Netherlands, Spain, Taiwan, United Kingdom, U.S.A. TG510A, TG511A, TG512A Versaguard™ Universal Thermostat Guards: clear plastic cover, opaque plastic wallplate and clear plastic ring mounting base. TG510B, TG511B, TG512B Versaguard™ Universal Thermostat Guards: opaque plastic cover, opaque plastic wallplate and opaque plastic ring mounting base. Standard Models: TG510D, TG511D, TG512D Versaguard™ Universal Thermostat Guards: painted steel cover (off-white), opaque plastic wallplate and opaque plastic ring mounting base. Additional Features: TRADELINE® and Standard Versaguard™ Universal Thermostat Guards include Honeywell logo insert (field- installed), mounting template, screws, anchors and tumbler lock with two keys. See Tables 1 and 2 for thermostat guard applications. Accessory: 191990A Replacement Keys (2); can also be used with TG500 and TG502 Thermostat Guards.TG509, TG510, TG511, TG512 VERSAGUARD™ UNIVERSAL THERMOSTAT GUARDS 68-0104—43 ThermostatTG509 (Fig. 1) HONEYWELL TP970 ● TP971 ● TP972 ● TP973 ● TP974 ● T7660 ● TP9600 Series ● JOHNSON T4002 ● T4100 ● T4506 ● T4756 ● T5002 ● POWERS TH192 ● TH193 ● TH194 ● TT184 ● ROBERTSHAW Original T12 ● T13 ● T18 ● T19 ● T23 ● T27 ● T32 ● T33 ● T34 ● T35 ● Uniline 2211 ● 2212 ● 2214 ● 2216 ● 2218 ● Table 1. TG509 Thermostat Guard Applications.Table 2. TG510, TG511, TG512 Thermostat Guard Applications. Thermostat TG510 (Fig. 2) TG511 (Fig. 3) TG512 (Fig. 4) HONEYWELL T87/Q539 ● a ● c T451 ● T498 ● T631 ● T641 ● T651 ● T694 ● T810 ● T822 ● b T834 ● b T841 ● T874/Q674 ● a T4039 ● T6051A ● T6052 ● T7047 ● T8034 ● T42 ● T92 ● T921 ● T7200 ● T7300/Q7300 ● T7400 ● T8082/Q682 ● T8085/Q682 ● T8090/Q682 ● T8195/Q682 ● T8600 ● T8601 ● T8602 ● T8603 ● T8611 ● T8621 ● T8624 ● T8631 ● TP970 ● W884 ● Y594 ●TG509, TG510, TG511, TG512 VERSAGUARD™ UNIVERSAL THERMOSTAT GUARDS 68-0104—4 4 a Use TG512 for thermostat wallplate with dealer logo. b Turn TG511 90 degrees to fit thermostat wallplate with dealer logo. c Fits T87F The Round® Thermostat with decorator wallplate. Table 2. TG510, TG511, TG512 Thermostat Guard Applications (Continued). Thermostat TG510 (Fig. 2) TG511 (Fig. 3) TG512 (Fig. 4) ITT GENERAL T199 ● T80 ● T90 ● T91 ● T330 SERIES ● T340 SERIES ● ENERSTAT DSP100—DSP700 ● ET52 ● HC-7 ● HP-1 ● K3-WN ● K4-W ● MS-1N ● HP-2 ● ROBERTSHAW TX400 ● 500 SERIES ● 300-610 ● 300-620 ● 300-630 ● 300-642 ● WHITE RODGERS 1C-30 ● 1C-31 ● 1C-70 ● 1D-30 ● 1D-35 ● 1D-36 ● 1E-30 ● 1E-31 ● 1E-35 ● 1E-36 ● 1E-56 ● 1F-30 ● 1F-56 ● 1F-57 ● 1F-58 ● 1F-60 ● 1F-62 ● 1F-70 ● Table 2. TG510, TG511, TG512 Thermostat Guard Applications (Continued). Thermostat TG510 (Fig. 2) TG511 (Fig. 3) TG512 (Fig. 4) WHITE RODGERS 1F-72 ● 1F-75 ● 1F-76 ● 1F-90 ● 1F-91 ● 1F-92 ● 1F-93 ● 1F-94 ● 1F-95 ● 1F-97 ● AMERICAN STABILIS R-90 ● R-100 ● R-105 ● R-106 ● HP-1 ● HP-10 ● HP15/20/22 ● HP100 ● HP150/200/220 ● HP1000 ● HP1500/2000/3000 ● HP2001 ● SIMPLESTAT ● COLUMBUS ELECTRIC RSH-420A ● RSV-420 ● HPC SERIES ● SECO TA-2000 ● TM-1000 ● TM-1400 ●TG509, TG510, TG511, TG512 VERSAGUARD™ UNIVERSAL THERMOSTAT GUARDS 68-0104—45 Fig. 1. TG509 overall dimensions. M15015 FRONT VIEWSIDE VIEW GE F TG510A2-1/2644-5/81173-5/8925-1/21402-1/8 54 MODEL NUMBERIN.IN.IN.IN.IN.MMMMMMMMMM AFG RING BASE ONLY A D C B 2-7/873 IN.MM 4 102 IN.MM CBDE M642C FRONT VIEWSIDE VIEW GE F TG510A TG510B TG510D 4-7/16 4-7/16 4-7/16 113 113 113 4-7/16 4-7/16 4-7/16 113 113 113 5-7/8 5-7/8 5-11/16 149 149 144 5-7/8 5-7/8 5-11/16 149 149 144 2-1/2 2-1/2 2-7/16 64 64 62 MODEL NUMBERIN.IN.IN..IN.IN.MMMMMMMMMM AFG RING BASE ONLY A D B C 3-1/2 3-1/2 3-1/2 89 89 89 IN.MM 3-1/2 3-1/2 3-1/2 89 89 89 IN.MM CBDE Fig. 2. TG510 overall dimensions. TG511A TG511B TG511D 6-1/16 6-1/16 6-1/16 154 154 154 5-1/16 5-1/16 5-1/16 129 129 129 7-1/2 7-1/2 7-3/8 191 191 187 6-1/2 6-1/2 6-3/8 165 165 162 2-15/16 2-15/16 2-7/8 75 75 73 MODEL NUMBERIN.IN.IN.IN.IN.MMMMMMMMMM EADFG M643C FRONT VIEW SIDE VIEW G E F RING BASE ONLY A D 5-1/8 5-1/8 5-1/8 130 130 130 IN.MM B 4-1/8 4-1/8 4-1/8 105 105 105 IN.MM C C B Fig. 3. TG511 overall dimensions.TG509, TG510, TG511, TG512 VERSAGUARD™ UNIVERSAL THERMOSTAT GUARDS 68-0104—4 6 Fig. 4. TG512 overall dimensions. E F TG512A TG512B TG512D 8-3/8 8-3/8 8-3/8 213 213 213 5-7/8 5-7/8 5-7/8 149 149 149 9-3/4 9-3/4 9-5/8 248 248 244 7-1/4 7-1/4 7-1/8 184 184 180 3-3/8 3-3/8 3-1/4 86 86 83 MODEL NUMBERIN.IN.IN.IN.IN.MMMMMMMMMM EADFG M644C FRONT VIEW SIDE VIEW G A D RING BASE ONLY B C 7-3/8 7-3/8 7-3/8 187 187 187 4-7/8 4-7/8 4-7/8 124 124 124 IN.IN.MMMM CB INSTALLATION When Installing this Product… 1.Read these instructions carefully. Failure to follow them could damage the product. 2.Check the dimensions given in the instructions and on the product to make sure the product is suitable for your application. The Versaguard™ Universal Thermostat Guards can be used in new or existing thermostat applications. In existing thermostat applications, the guard can be installed without removing the thermostat from the wall. In these applications, the thermostat guard is used without the solid wallplate (only ring base and cover are used). In new thermostat applications, the guard can be used with or without the solid wallplate. The wallplate is typically used to cover mounting marks from the old thermostat. Refer to the following sections for specific mounting procedures for thermostat guard applications. Mount Thermostat Guard Without Wallplate (Fig. 5 and 6) Place the ring base over the thermostat (and wallplate, subbase or adaptor plate) on the wall. Align the ring base with the thermostat and level approximately. Mark the four mounting holes. NOTE:Do not use the four brass screws for mounting the TG509. The brass screws are intended for models with wallplates only. Mount the ring base on the wall using the four no. 6 sheet metal screws and four anchors provided as shown in Fig. 5 for the TG509 and Fig. 6 for the FG510, TG511 and TG512. Mount the guard cover by placing the hinged edge of the guard cover on the ring base and swinging it down (horizontal mounting) or to the side (vertical mounting) until the guard cover is in place against the ring base. See Fig. 7. Lock the thermostat guard by turning the key (provided) counterclockwise. See Fig. 8. The key can be removed only in the locked position. Remove the paper backing and clear protective cover from the included monogram and place the monogram in the recessed area on the guard cover. See Fig. 9. NOTE:The TG509F,G Thermostat Versaguards™ are shipped with an allen wrench secured in the top notch of the ring base. When thermostat calibration is needed, remove the Versaguard cover and use the wrench to remove the top two allen screws in the thermostat cover. This allows servicing of the thermostat while the ring base is in place. THERMOSTAT WALL RING BASE MOUNTING HOLES (4) MOUNTING SCREWS (4) 6 0 60 7 0 8 0 9 0 6 0 7 0 8 0 9 0 RING BASE KEY M15014 RECESSED AREA FOR MONOGRAM COVER FRONT OF DEVICEMOUNTING RING BASE Fig. 5. Mount TG509 ring base only in existing thermostat applications. TG509 guard cover, lock, monogram area.TG509, TG510, TG511, TG512 VERSAGUARD™ UNIVERSAL THERMOSTAT GUARDS 68-0104—47 Fig. 6. Mount TG510, TG511 and TG512 ring bases only in existing thermostat applications. THERMOSTAT M653B WALL RING BASE MOUNTING HOLES (4) MOUNTING SCREWS (4) RING BASE COVER M654A Fig. 7. Mount guard cover (TG510, TG511, TG512 shown). Fig. 8. Lock thermostat guard (TG510, TG511, TG512 shown). RING BASE KEY M655 COVER REMOVE PAPER BACKING REMOVE CLEAR PROTECTIVE COVER MONOGRAM 1 TURN MONOGRAM 90 DEGREES ON VERTICALLY MOUNTED GUARDS. 1 M656A PLACE MONOGRAM IN RECESSED AREA ON GUARD COVER Fig. 9. Apply monogram to thermostat guard (TG510, TG511, TG512 shown).TG509, TG510, TG511, TG512 VERSAGUARD™ UNIVERSAL THERMOSTAT GUARDS 68-0104—4 8 Mount Thermostat Guard With Wallplate CAUTION Disconnect power supply to prevent electrical shock or equipment damage. Wall Mounting Front-wired Subbase (Fig. 10) Place the thermostat subbase (or wallplate) on the wallplate template and mark the mounting holes. Locate the mounting holes on the guard wallplate using the template as a guide. Drill the required 5/32 in. mounting holes in the guard wallplate. NOTE: If the mounting hole pattern on the guard wallplate does not match the pattern on the thermostat subbase or wallplate, drill additional mounting holes in the guard wallplate. Mount the thermostat subbase (or wallplate) and the guard wallplate to the wall using the 1-1/4 in. sheet metal screws provided with the thermostat. The guard wallplate must be placed between the thermostat subbase (or wallplate) and the wall. See Fig. 10. Wire the thermostat subbase (or wallplate). Refer to the installation instructions provided with the thermostat. Mount the thermostat on the subbase (or wallplate) and place the thermostat cover on the thermostat. Mount the guard ring base over the thermostat, subbase (wallplate) and guard wallplate. Attach the ring base using four no. 6 sheet metal screws or four anchors and screws (provided). Mount the guard cover by placing the hinged edge of the guard cover on the ring base and swinging it down (horizontal mounting) or to the side (vertical mounting) until the thermostat guard is in place against the ring base. See Fig. 7. Lock the thermostat guard by turning the key (provided) counterclockwise. See Fig. 8. The key can be removed only in the locked position. Remove the paper backing and clear protective cover from the included monogram and place the monogram in the recessed area on the guard cover. See Fig. 9. GUARD WALLPLATE THERMOSTAT M657B SUBBASE WALL RING BASE MOUNTING HOLES (4) MOUNTING SCREWS (4) Fig. 10. Mount guard wallplate and ring base on thermostat with front-wired subbase or wallplate.TG509, TG510, TG511, TG512 VERSAGUARD™ UNIVERSAL THERMOSTAT GUARDS 68-0104—49 Back-wired Thermostat (Fig. 11) Place the thermostat on the wallplate template and mark the mounting holes. Locate the mounting holes on the guard wallplate using the template as a guide. Drill the required 5/32 in. mounting holes in the guard wallplate. NOTE:If the mounting hole pattern on the guard wallplate does not match the pattern on the thermostat, drill additional mounting holes in the guard wallplate. Mount the smooth side of the guard wallplate facing the thermostat and run the system wires through the wiring hole in the guard wallplate. The guard wallplate must be placed between the thermostat and the wall. See Fig. 11. Back-wire the thermostat. Refer to the instructions provided with the thermostat. Mount the thermostat and the guard wallplate to the wall using the 1-1/4 in. sheet metal screws provided with the thermostat. Make sure the guard wallplate is placed between the thermostat and the wall. Place the thermostat cover on the thermostat. Mount the guard ring base over the thermostat and the guard wallplate. Attach the ring base using four 1-1/4 in. sheet metal screws or four anchors and screws (provided). Mount the guard cover by placing the hinged edge of the guard cover on the ring base and swinging it down (horizontal mounting) or to the side (vertical mounting) until the guard cover snaps into place against the ring base. See Fig. 7. Lock the thermostat guard by turning the key (provided) counterclockwise. See Fig. 8. The key can be removed only in the locked position. Remove the paper backing and clear protective cover from the included monogram and place the monogram in the recessed area on the guard cover. See Fig. 9. GUARD WALLPLATE THERMOSTAT BASE THERMOSTAT COVER M658A CONNECT WIRES TO TERMINALS ON BACK OF THERMOSTAT BASE WALL RING BASE MOUNTING HOLES (4) MOUNTING SCREWS (4) Fig. 11. Mount guard wallplate and ring base on back-wired thermostat.Next >