INSTRUCTION MANUAL ANSI Class 150, 300 Butterfly Valves F6, F7 ANSI Class 150 SHP High Performance Butterfly Valves F6, F7 ANSI Class 300 SHP High Performance Butterfly Valves Technical Data Servicechilled, hot water, 60% glycol, steam to 50 psi Flow characteristicF6modified equal percentage, unidirectional F7linear Controllable flow range82° Sizes2” to 24” Type of end fittingfor use with ASME Class 125/150 flanges Materials Body Disc Seat Shaft Gland seal Bushings carbon steel full lug 316 stainless steel RPTFE 17-4 PH stainless steel PTFE glass backed PTFE Media temperature range-20°F to 400°F [-30°C to 204°C] Body pressure ratingANSI Class 150 Close-off pressure285 psi Rangeability100:1 (for 30 deg to 70 deg range) Maximum velocity32 FPS Leakagebubble tight Technical Data Servicechilled, hot water, 60% glycol, steam to 50 psi Flow characteristic F6modified equal percentage, unidirectional F7modified equal percentage Controllable flow range82° Sizes2" to 24" Type of end fittingANSI 300 flanges Materials Body Disc Seat Shaft O-ring Bushings carbon steel full lug 316 stainless steel RPTFE 17-4 PH stainless PTFE glass backed PTFE Media temperature range-20°F to 400°F [-30°C to 204°C] Body pressure ratingANSI Class 300 Close-off pressure740 psi Rangeability100:1 (for 30 deg to 70 deg range) Maximum velocity32 FPS Leakagebubble tight Application Notes- 2-Way, 3-Way, ANSI 150 SHP 1. Valves are rated at 285 psi differential pressure in the closed position @ 100°F media temperature. 2. Valves are furnished with lugs tapped for use between ANSI Class 125/150 flanges conforming to ANSI B16.5 Standards. 3. 2-way assemblies are furnished assembled, calibrated and tested, ready for installation. 3-way assemblies are furnished assembled with Tee, calibrated and tested, ready for installation. All 3-way assemblies require the customer to specify the 3-way configuration code prior to order entry to guarantee correct placement of valves and actuator(s) on the assembly. 4. Dimension “D” allows for actuator(s) removal without the need to remove the valve from the pipe. 5. Weather shields are available, dimensional data furnished upon request. 6. For 3-way valves- Dual actuated valves have single actuators mounted on each valve shaft. 7. Flange gaskets (2 required for 2-way valves, 3 required for 3-way valves, are not provided with valve) MUST be used between valve and ANSI flange. 8. Flange bolts are not included with the valve. These are furnished by others. Application Notes- 2-Way, 3-Way, ANSI 300 SHP 1. Valves are rated at 725 psi differential pressure in the closed position @ 100°F media temperature. 2. Valves are furnished with lugs tapped for use between ANSI Class 250/300 flanges conforming to ANSI B16.5 Standards. 3. 2-way assemblies are furnished assembled, calibrated and tested, ready for installation. 3-way assemblies are furnished assembled with Tee, calibrated and tested, ready for installation. All 3 way assemblies require the customer to specify the 3-way configuration code prior to order entry to guarantee correct placement of valves and actuator(s) on the assembly. 4. Dimension “D” allows for actuator(s) removal without the need to remove the valve from the pipe. 5. Weather shields are available, dimensional data furnished upon request. 6. Dual actuated valves have actuators mounted on a single common shaft. 7. Flange gaskets (2 required for 2-way valves, 3 required for 3-way valves, are not provided with valve) MUST be used between valve and ANSI flange. 8. Flange bolts are not included with the valve. These are furnished by others. Installation Recommendations 90°90° 31 24 1 4 3 2 5 6 7 89 10 11 12 13 14 15 16 1 4 3 2 5 6 7 8 9 10 11 12 1 4 3 2 5 6 7 8 71429-00001.B2 ANSI Class 150, 300 Butterfly Valves Product Identification 1. Every SHP valve has a metal identification tag attached to the valve body. Information includes the Figure Number, the Size and Pressure Class, the Materials of Construction, and the Operating Pressures and Temperatures. 2. Every SHP valve is hydrostatically tested before it is shipped. The metal tag also includes a Serial Number; this number, unique for each valve, is recorded by the Belimo Quality Control Department along with the test results and material certification data, for individual traceability and verification of every valve produced. SHP series valves have a preferred flow direction. PreferredFlowrate Unpacking and Storage Instructions 1. Check the packing list against the valve received to verify that the quantities, sizes and materials are correct. 2. Check to make sure that the valve and operator were not damaged during shipment. 3. If the valve is to be stored before being installed, it should be protected from harsh environmental conditions. 4. Store the valve with the disc in the closed position to protect the sealing edge and the seat. 5. Keep the valve in a clean location, away from dirt, debris and corrosive materials. 6. Keep the valve in a dry area with the flange protectors attached. 7. Keep the valve in a cool location if possible, out of direct sunlight. 8. If not in use, exercise the butterfly valve (full open and close) at least once a month. Installation Using Welded Flanges • Mount flanges on both sides of valve body and install bolts to properly align valve body and both flanges. • Make sure the valve I.D. and flange internal diameters are in alignment. • Take valve body / flange pair assembly and align with piping ends. • TACK weld the flanges to the piping in several places. Do NOT seam weld at this time! • Remove the lug bolts and carefully remove the valve body from the flanges. • Seam weld the entire flange / piping connection for both flanges. • Let the piping components cool completely before re-inserting the valve body. • WARNING! Seam welding with the valve body installed between the flanges can damage the valve seats due to heat migration through the flange to the valve body. Storage of Butterfly Valve Assemblies • Assemblies must be stored indoors, protected from the elements. • Materials received on job sites that have long installation lead times should receive extra protection from construction damage. • Valve faces must be protected from abrasion, cutting and nicking, as this will damage the face and may cause flange area leaks. • Electric actuators cannot be stored in wet, damp or caustic areas. • Do not store construction material on top of valve assemblies. Valve Design 1. The SHP Series High Performance Butterfly Valve features a double offset (or, double eccentric) shaft design to minimize seat abrasion and lower torque. This double offset design allows the disc to lift off and “cam” away from the seat as it rotates open. 2. The SHP valve always rotates clockwise to close (when viewed from above) and counterclockwise to open. 3. The valve body has an Overtravel Stop which prevents the disc from over rotating into the wrong quadrant. This stop is not to be used as a disc position stop; if the disc contacts the Overtravel Stop, this means it has rotated beyond the seat. 4. The SHP valve is bidirectional, but the preferred installation position is with the seat in the upstream position (SUS). Note the arrow on the metal tag attached to the valve body. Safety Precautions 1. Be sure the line is depressurized and drained. 2. Be sure of the pipeline media. Proper care should be taken for protection against toxic and/or flammable fluids. 3. Never install the valve without an Operator (Manual or Automatic) already attached to the valve shaft. 4. Never remove the Operator from the valve while the valve is in the pipeline under pressure. 5. Always be sure that the disc is in the full-closed position before installing the valve. 6. Take care in handling the valve; if you treat it like a machine, it will operate like a machine…if you treat it like a piece of pipe, it may work like a piece of pipe. Flange Compatibility The SHP valve is designed to fit between flanges as follows: ANSI Class 150 2” to 24” MSS SP-44 Class 150 30” to 48” ANSI B16.47 Class 150 A Flanges ANSI Class 300 2” to 24” MSS SP-44 Class 300 30” ANSI B16.47 Class 200 A Flanges Gasket Compatibility The SHP valve is designed to accommodate the use of standard fiber gaskets (such as non-asbestos, flexible graphite, asbestos or equivalent gasket materials) of 1/16” or less, meeting the dimensional requirements of ANSI B16.21-1978. Thick elastomeric gaskets are not recommended. Metallic wound (Flexitallic) gaskets may also be used. Installation Practices • SHP series butterfly valves are designed to be installed between ANSI 125/150 flat-faced or raised face, slip-on weld neck flanges. • Valve should be installed a minimum of 6 pipe diameters from upstream or downstream elbows, strainers, pumps, etc. • For chilled water, condenser water or hot water applications, the valve should be installed with the stem in a vertical orientation, with the actuator mounted above the valve. • For applications in which there is a possibility of sediment in the flow, the valve should be installed with the stem in a horizontal position and the bottom of the disc should close FROM the downstream side, rather than from the upstream side. • Flange gaskets must be used on SHP series BF valves. • Make sure the flange faces are clean and free of rust, scale and debris to prevent damage to the flange gasket. • Follow the recommended flange bolting sequence found in the “Installation Recommendations” section of this guide. 71429-00001.B Safety Notes WARNING: This product can expose you to lead which is known to the State of California to cause cancer and reproductive harm. 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