Automation Components, Inc. 2305 Pleasant View Road | Middleton, WI 53562 Phone: 1-888-967-5224 | Website: workaci.com Page 1 Version: 2.0 I0000825 FIGURE 1: ENCLOSURE DIMENSIONS REMOTE PROBE HUMIDITY SERIES Installation & Operation Instructions Phone: 1-888-967-5224 Website: workaci.com GENERAL INFORMATION The A/RH Remote Probe Series Sensor is a Relative Humidity transmitter that can be powered with either an AC or DC supply voltage. The RH Remote Probe transmitter is eld selectable with a 4-20 mA, 0-5 VDC, or 0-10 VDC output signal that is equivalent to 0 to 100% RH. This sensor is designed for use with electronic controllers in commercial heating and cooling building management systems. All units are shipped from the factory set up for a 4-20 mA output. The transmitter can also include an optional temperature sensor for monitoring the space temperature. For optimal readings, follow these tips: • Do not install on external walls. • Avoid air registers, diusers, vents, and windows. • Eliminate and seal all wall and conduit penetrations. Air migration from wall cavities may alter temperature readings. • Do not install near heat sources. eg: lamps, radiators, direct sunlight, copiers, chimney walls, walls concealing hot-water pipes. MOUNTING INSTRUCTIONS Remote Probe sensors may be mounted using a 3/4” mounting clip on walls or with cable ties. The sensor should be mounted in an area where air circulation is well mixed and not blocked by obstructions. The RH Remote Probe includes a Black Rubber Cap that ts over the sensor lter. This cap should be placed on the sensor lter during wet/wash down processes. The cap must be removed for normal operation. TRANSMITTER MOUNTING Attach the base directly to the wall by rst drilling pilot holes for the mounting screws. Alternatively, you may refer to the dimensions listed in FIGURE 1 (top) to measure out. SENSOR MOUNTING To x the probe on a wall, ACI recommends a height of 48-60” (1.2-1.5 m) o the ground and at least 1.5’ (0.5 m) from the adjacent wall. Slide the sensor probe through the mounting clip - see FIGURE 2 (middle). Drill a screw through the socket and tighten to the wall. Refer to Wiring Instructions (p. 2-4) to make necessary connections. EURO (-EH) 1.90" (48.28 mm) 4.30" (109.22 mm) 3.80" (96.56 mm) 3/4” MOUNTING CLIP Minimum Wire Bend Radius 1.92” (48.77 mm) SINTERED FILTER FIGURE 2: MOUNTED ASSEMBLY Plastic cover MUST be used for washdown applications. REMOVE for normal operation. (22.78mm) 0.90” (19.05mm) 0.75” (23.11mm) 0.91” (90.42mm) 3.56” (56.90mm) 2.24” (101.05mm) 3.98”Automation Components, Inc. 2305 Pleasant View Road | Middleton, WI 53562 Phone: 1-888-967-5224 | Website: workaci.com Page 2 Version: 2.0 I0000825 FIGURE 4: OUTPUT SIGNALS FIGURE 3: PRINTED CIRCUIT BOARD OPTIONAL TEMP. SENSOR (-) CONNECT TO THE 2 or 3 22 AWG FLYING LEADS OPTIONAL TEMP. SENSOR (+) 4-20mA SUPPLY GROUND / SIGNAL COMMON / SHIELD CONNECTIONS AC or DC SUPPLY VOLTAGE 4-20 mA OUTPUT TB1 COMVINVOUT OPTIONAL TEMP. SENSOR (-) VOLTAGE OUTPUT SIGNAL 3 WIRE CURRENT OUTPUT SIGNAL 2 WIRE CURRENT OUTPUT SIGNAL CONNECT TO THE 2 or 3 22 AWG FLYING LEADS OPTIONAL TEMP. SENSOR (+) 4-20mA 0-10 or 0-5 VDC OUTPUT SIGNAL SUPPLY GROUND / SIGNAL COMMON / SHIELD CONNECTIONS AC or DC SUPPLY VOLTAGE TB1 COMVINVOUT OPTIONAL TEMP. SENSOR (-) CONNECT TO THE 2 or 3 22 AWG FLYING LEADS OPTIONAL TEMP. SENSOR (+) 4-20mA DC SUPPLY VOLTAGESHIELD CONNECTIONS 4-20 mA OUTPUT TB1 COMVINVOUT ROUND PCB Push tab in and pull up on the sensor cable to remove from J13 connector J13 13427658 ON FACTORY USE ONLY FACTORY USE ONLY WIRE CONNECTIONS 4-20mAVIN TB1 SPANZERO J14 P2P1 SW1 J2 COMVOUT WIRING INSTRUCTIONS PRECAUTIONS • Remove power before wiring. Never connect or disconnect wiring with power applied. • Shielding - When using a shielded cable, ground the shield at the Transmitter ONLY. Do NOT ground the shield at the controller. Grounding both ends can cause a ground loop. The shield needs to be terminated into the Com terminal. •Do not run the temperature sensor wiring in any conduit with line voltage (24/120/230 VAC) if utilizing resistance temperature signal. • It is recommended you use an isolated UL-listed class 2 transformer when powering the unit with 24 VAC. Failure to wire the devices with the correct polarity when sharing transformers may result in damage to any device powered by the shared transformer. • If the 24 VDC or 24VAC power is shared with devices that have coils such as relays, solenoids, or other inductors, each coil must have an MOV, DC/AC Transorb, Transient Voltage Suppressor (ACI Part: 142583), or diode placed across the coil or inductor. The cathode, or banded side of the DC Transorb or diode, connects to the positive side of the power supply. Without these snubbers, coils produce very large voltage spikes when de-energizing that can cause malfunction or destruction of electronic circuits. RELATIVE HUMIDITY WIRING INSTRUCTIONS The PG11 cord grip cap is shipped loosely tightened. Make sure that is loose when you open the cover. This is the cord grip that the remote sensor goes to. Open the cover of the enclosure. ACI recommends 16 to 26 AWG twisted pair wires or shielded cable for all transmitters. Twisted pair may be used for 2-wire current output transmitters or 3-wire for voltage output. Refer to FIGURE 4 (below) or wiring diagrams. TEMPERATURE WIRING INSTRUCTIONS ACI recommends 16 to 26 AWG twisted pair wires or shielded cable for all temperature sensors. ACI recommends a separate cable be pulled for Temperature signal only. Temperature Signal wiring must be run separate from low and high voltage wires (24/120/230VAC). All ACI thermistors and RTD temperature sensors are both non-polarity and non-position sensitive. Automation Components, Inc. 2305 Pleasant View Road | Middleton, WI 53562 Phone: 1-888-967-5224 | Website: workaci.com Page 3 Version: 2.0 I0000825 WIRING INSTRUCTIONS (Continued) TEMPERATURE WIRING INSTRUCTIONS (Continued) All thermistor type units are supplied with (2) ying lead wires, and all RTD’s are supplied with (2) or (3) ying lead wires – see FIGURE 5 (above) . The number of wires needed depends on the application. Connect thermistor/RTD wire leads to controller analog input wires using wire nuts, terminal blocks, or crimp style connectors. All wiring must comply with local and National Electric Codes. After wiring, attach the cover to the enclosure. Note: Shielding - When using a shielded cable, ground the shield at the Transmitter ONLY. Do NOT ground the shield at the controller. Grounding both ends can cause a ground loop. The shield needs to be terminated into the Com terminal. Note: If the controller requires a (2) wire input for a RTD, connect the (2) common wires (same color) together. If the controller requires (3) wires, use (3) individual wires - see FIGURE 5 (above). OUTPUT SIGNALS Switches 6, 7, and 8 are used to set the RH output signal. Refer to FIGURE 6 (below) for switch settings. HUMIDITY REVERSE ACTING OUTPUT The output is direct acting and can be changed to reverse acting mode. The output range stays the same but the corresponding RH value is opposite. Examples: Direct Acting (DA) Reverse Acting (RA) 0-10 V output mode, 0-10 V output mode, 0 V = 0% RH and 10 V = 100% RH 0 V = 100% and 10 V = 0% To change the transmitter to reverse acting or back to direct acting, set switch 4 to ON to put the unit in setup mode. After switch 4 is on, turning switch 2 to ON will put the unit in direct/reverse acting mode. When switch 2 is set to ON, the output can be used to show if the unit is in direct or reverse acting mode. For direct acting, the output will be 1 V for 0-5 V, 2 V for 0-10 V, and 7.2 mA for 4-20 mA. For reverse acting the output will be 4 V for 0-5 V, 8 V for 0-10 V, and 16.8 mA for 4-20 mA. FIGURE 6: OUTPUT SELECTION SWICHES ON 2681 OFF 0-10 VDC Output 0-5 VDC Output 43 OFF 5 ON 7 ON 2378 ON 1456 OFF ON 48 4-20 mA Output 1 ON 23567 FIGURE 5: TEMPERATURE WIRING THERMISTOR OR RTD 2WIRE WIRE NUT RTD 3WIRE SAME COLOR WIRES WIRE NUT WIRING FROM CONTROLLER ANALOG INPUT WIRING FROM CONTROLLER ANALOG INPUT 3-WIRE RTD WIRING 2-WIRE THERMISTOR or RTD WIRINGAutomation Components, Inc. 2305 Pleasant View Road | Middleton, WI 53562 Phone: 1-888-967-5224 | Website: workaci.com Page 4 Version: 2.0 I0000825 Formula: Example: RH CONVERSION FORMULAS 4-20 mA ([mA signal] -4) / 0.16 = percent RH 12 mA output signal (12 - 4) / 0.16 = 50% RH 0-5 VDC [VDC signal] / 0.05 = percent RH 1.25 vdc output signal 1.25 / 0.05 = 25% RH 0-10 VDC [VDC signal] / 0.10 = percent RH 7.50 vdc output signal 7.50 / 0.10 = 75% RH HUMIDITY REVERSE ACTING OUTPUT (Continued) With switches 2 and 4 ON, each time switch 5 is set to ON the output will change to reverse acting or direct acting. To reset the unit to the default setting, toggle both switches 5 and 6 ON then OFF while both switches 2 and 4 are ON. When all calibration is completed, remember to place the switches back into the positions that correspond to the output needed as shown in FIGURE 6 (p. 3). RH CALIBRATION INSTRUCTIONS The dipswitch allows the user to calibrate the sensor through the software. Setting switch 4 ON will put the transmitter into setup mode allowing the increment and decrement to work. Once in setup mode, the output will change to 50% (2.5 V for 0-5 V or 5 V for 0-10 V). Each increment or decrement step will cause the output to change by 0.1 V for 0-5 V or 0.2 V for 0-10 V in setup mode. This can be used to show the user how far oset the transmitter is. To see the starting point again set switch 1 ON. This will show the 50% output again. When the unit is out of setup mode the output will go back to RH output. The maximum oset is 10%. There can be a total of 20 increments. Increment RH Output This will shift the RH output linearly up in 0.5% steps. Switch 4 must be set to ON rst. After switch 4 is on, each time switch 5 is set ON the RH output will increase by 0.5%. The increase goes into eect each time switch 5 is set to ON. Decrement RH Output This will shift the RH output linearly down in 0.5% steps. Switch 4 must be set to ON rst. After switch 4 is on, each time switch 6 is set ON the RH output will decrease by 0.5%. The decrease goes into eect each time switch 6 is set to ON. Reset RH Output This will reset the RH output back to the original calibration. Switch 4 must be set to ON rst. After switch 4 is on, toggle switches 5 and 6 ON then OFF. After 5 and 6 are OFF slide switch 4 OFF. When all calibration is completed, remember to place the switches back into the positions that correspond to the output needed as shown in FIGURE 6 (p. 3). FIGURE 7: TEST SELECTION SWITCHES TEST INSTRUCTIONS Test mode will make the transmitter output a xed 0%, 50%, or 100% value. The sensor will not aect the transmitter output. This is used for troubleshooting or testing only. Switches 1, 2, and 3 are used for test mode. The output will be a xed 0%, 50%, or 100% signal that corresponds to the output selected with switches 6, 7, and 8. Refer to FIGURE 7 (right) for switch settings. ON 2 681 OFF 50% RH Output 100% RH Output 4 3 OFF 5 ON 7 ON 2378 ON 1456 OFF ON 4 8 0% RH Output 1 ON 23 56 7Automation Components, Inc. 2305 Pleasant View Road | Middleton, WI 53562 Phone: 1-888-967-5224 | Website: workaci.com Page 5 Version: 2.0 I0000825 WARRANTY The ACI Remote Probe Series RH sensors are covered by ACI’s Five (5) Year Limited Warranty, which is located in the front of ACI’S SENSORS & TRANSMITTERS CATALOG or can be found on ACI’s website: www.workaci.com. W.E.E.E. DIRECTIVE At the end of their useful life the packaging and product should be disposed of via a suitable recycling centre. Do not dispose of with household waste. Do not burn. PRODUCT SPECIFICATIONS A/1K: 1 K nominal @ 60 °C (140 °F): +/- 0.27 °C (+/- 0.49 °F) SENSOR NON-SPECIFIC Lead Wire Length Insulation Rating PLATINUM Sensor Output @ 0 °C (32 °F): Accuracy: RELATIVE HUMIDITY TEMPERATURE SENSOR SPECIFIC RH Supply Voltage: (Reverse Polarity Protected) RH Supply Current (VA): RH Output Load Resistance: RH Output Signal: RH Accuracy @ 77°F (25°C): RH Measurement Range: Operating RH Range: Operating Temperature Range: Storage Temperature Range: RH Stability | Repeatability | Sensitivity: RH Response Time (T63): RH Sensor Type: RH Transmitter Stabilization Time: RH Connections | Wire Size: RH Terminal Block Torque Rating: Minimum Cable Bend Radius: Cable Ratings | Cable Jacket Material: Cable Operating Temperature Range: Enclosure Specifications: (Material, Flammability, Temp., NEMA/IP Ratings) Sensing Tube Material: Filter Material: Probe Dimensions (Length x Diameter): 4-20 mA: 250 Load: 15 - 40 VDC / 18 - 28 VAC | 500 Load: 18 - 40 VDC / 18 - 28 VAC 0-5 VDC: 12 - 40 VDC / 18 - 28 VAC | 0-10 VDC: 18 - 40 VDC / 18 - 28 VAC Voltage Output: 8 mA max (0.32 VA) | Current Output: 24 mA max (0.83 VA) 4-20 mA: 700 maximum | 0-5 VDC or 0-10 VDC: 4K Minimum 2-wire: 4 - 20 mA (Default) | 3-wire: 0-5 or 0-10 VDC and 4 - 20 mA (Field Selectable) +/- 1% over 20% RH Range between 20 to 90% | +/- 2%, 3%, or 5% from 10 to 95% 0-100% 0 to 95% RH, non-condensing (Conformally Coated PCB’s) -13 to 140 °F (-25 to 60 °C) -13 to 149 °F (-25 to 65 °C) Less than 2% drift / 5 years | 0.5% RH | 0.1% RH 20 Seconds Typical Capacitive with Hydrophobic Filter 30 Minutes (Recommended time before doing accuracy verication) Screw Terminal Blocks (Polarity Sensitive) | 16 (1.31 mm²) to 26 AWG (0.129 mm²) 4.43 to 5.31 lb-in (0.5 to 0.6 Nm) 1.92” (48.77 mm) or 10x the Cable Diameter UL (CMP, CL3P, FPLP); CSA(CMP, FT6), Plenum Rated | Polyvinyl Chloride (PVC) 32 to 167 °F (0 to 75 °C) “-EH” Enclosure: ABS Plastic; UL94-V0; -40 to 140 °F (-40 to 60 °C) 304 Series Stainless Steel 304 Series Stainless Steel 5.12” (130.10 mm) x 0.750” (19.05 mm) 14” (35.6 cm) | 22 AWG (0.65 mm) Etched Teon (PTFE) Colored Leads | Mil Spec 1678/4 Type E A/100: 100 nominal +/- 0.06% Class A (Tolerance Formula: +/- °C = (0.15 °C + (0.002 * |t|)) where |t| is the absolute value of Temperature above or below 0 °C in °C) @ -40 °C (-40 °F): +/- 0.23ºC (+/- 0.414ºF) @ 0 °C (32 °F): +/- 0.15 °C (+/- 0.27 °F)TROUBLESHOOTING Automation Components, Inc. 2305 Pleasant View Road | Middleton, WI 53562 Phone: 1-888-967-5224 | Website: workaci.com Page 6 Version: 2.0 I0000825 TEMPERATURE (Optional) PROBLEM Sensor reading is incorrect Sensor reads infinity/very high resistance Sensor reads low resistance Erratic readings SOLUTION(S) • Verify sensor wiring to controller is not damaged and has continuity • Verify sensor or wires are not shorted together • Verify controller is setup for correct sensor curve • Disconnect sensor wires, and take a resistance (ohm) reading with a multimeter • Compare the resistance reading to the Temperature Vs Resistance Curves online: http://www.workaci.com/content/thermistor-curves-0 • Verify proper mounting location to conrm no external factors • Sensor or wires are open • Sensor or wires are shorted together • Bad wire connections HUMIDITY READING PROBLEM No Reading Erratic readings Inaccurate readings SOLUTION(S) • Check that you have the correct supply voltage at the power terminal blocks. • Check that wiring configurations and all DIP switch settings are as in FIGURE 5 (p. 3) and 7 (p. 4). • Verify that the terminal screws are all connected tightly and that all of the wires are firmly in place. • Verify that all of the wires are terminated properly. • Make sure that there is no condensation on the board. • Check that the input power is clean. In areas of high RF interference or noise, shielded cable may be necessary to stabilize signal. • Verify proper mounting location to conrm no external factors (see mounting locations above). • Check the output (voltage or current) against a highly accurate recently calibrated secondary reference. Measue RH at the location of the sensor using the secondary reference, then calculate the RH percentage using the RH CONVERSION FORMULAS (p. 4). Compare the calculated output to reference. • If the sensor is brand new, leave the sensor powered for at least 30 minutes to stabilize. • If you suspect that the transmitter is not reading within the specied tolerance, please contact ACI for further assistance.Next >